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This research is centered on design of a serial industrial manipulator with 4 degrees of freedom(4-DOF) in order to manipulation on production linesand packaging tasks of small pieces, it is characterized by flexibility and the possibility of compa tibility with other robots in the work area. Research explains the Mechanical description of the manipulator and the study of the inverse kinematic and direct kinematics in addition to the study of the path of the manipulator.Manipulator electric engines are servo motors (DC Servo motor). The design of the electronic driving system of the robot depends on the Arduino Board(Arduino UNO). The application interface, which was built within the software (Microsoft Visual Studio), allows to easily control the manipulator.Where the robot three-dimensional model (3D) simulates the movement of the robot at work. In the latter part of the research we discussed practical prototype test results of the robotic manipulator that we have designed and implemented.
The robotic manipulator's control process involves many engineering challenges from mechanical design phase to the phase of programming. The inverse kinematics problem is one of the most difficult challenges, as it requires determining the angles of joints for a desired position of the end-effector, the difficulty of this problem comes from the none linearity and the possibility of multiple solutions or lack of solutions in some cases. Many solutions were proposed to solve the issue of inverse kinematics; analytically and numerically in addition to the solutions which based on artificial intelligence. In this research the solution of inverse kinematics using Adaptive Neuro-Fuzzy Inference System was discussed and amendments were proposed and indicated their usefulness.
Industrialists interested automates their factories to increase production, reduce costs and improve quality by using robots in leadership and finishing most of the production processes, where robots characterized as mechanical structures programma ble to perform tasks accurate, speed and reliability. Research depend in concluding the optimal path on generating virtual paths (triangular, curved, square) reflects the robotic arm movement to reach the target point, where as it has been known moving time and angles of rotation and torque in the joints under the influence of gravity through the study of horizontal and vertical movement of the robotic arm. A study of suggested trajectories for the robotic arm shows that the best paths on the safety of robotic arm motors is semi-circular path as limiting the occurrence of mechanical shocks or the appearance of high values of the joints torques. while showing that the path that achieves less time to reach the target point and less amount of energy is the triangular path in the case of horizontal motion of the robotic arm despite the emergence of sharp deviations in the torque and power schemas as a result of the sudden change in the direction of movement. The negative impact of gravity is especially apparent when the second joint up or down movement, causing the appearance of peaks in energy curve reflects the high values of determination in this joint.
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