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In this paper we report a new synthesis route to produce boron powders characterized as being amorphous and having very fine particle size. This route has been developed to improve the performances of superconducting MgB2 powders, which can be direct ly synthesized from this nano-structured boron precursor by following the ex-situ or the in-situ P.I.T. method during the manufacturing of tapes, wires and cables. All the procedure steps are explained and the chemical-physical characterization of the boron powder, using x-ray diffraction (Xrd), scanning electron microscopy (SEM) and transmission electron microscopy (TEM) techniques, is reported. Furthermore, a comparison with commercial boron is given. Preliminary results of the magnetic and electrical characterization, such as the critical temperature (TC) and the transport critical current density (JC t), for the MgB2 tape are reported and compared with the tape prepared with commercial boron.
Promising results reported in our previous works led us to think that production of B powder plays a crucial role in MgB2 synthesis. A new method for boron preparation has been developed in our laboratory. This particular process is based on magnesio thermic reaction (Moissan process) with the addition of an initial step that gives boron powder with nano-metric grain size. In this paper we report our efforts regarding optimization of PIT method for these nanometric powders and the resolution of problems previously highlighted such as the difficulty in powder packaging and the high friction phenomena occurring during cold working. This increases cracking during the tape and wire manufacturing leading to its failure. Packaging problems are related to the amorphous nature of boron synthesized in our laboratory, so a crystallization treatment was applied to improve crystallinity of B powder. To prevent excessive friction phenomena we synthesized non-stoichiometric MgB2 and using magnesium as lubricant. Our goal is the Jc improvement, but a global physical-chemical characterization was also made to analyze the improvement given by our treatments: this characterization includes X-ray diffraction, resistivity vs. temperature measurement, SEM image, besides magnetic and transport Jc measurements.
Recently the interest about Bi-2212 round wire superconductor for high magnetic field use has been enhancing despite the fact that an increase of the critical current is still needed to boost its successful use in such applications. Recent studies ha ve demonstrated that the main obstacle to current flow, especially in long wires, is the residual porosity inside these Powder-In-Tube processed conductors which develops in bubbles-agglomeration when the Bi-2212 melts. Through this work we tried to overcome this issue acting on the wire densification by changing the deformation process. Here we show the effects of groove-rolling versus drawing process on the critical current density JC and on the microstructure. In particular, groove-rolled multifilamentary wires show a JC increased by a factor of about 3 with respect to drawn wires prepared with the same Bi-2212 powder and architecture. We think that this approach in the deformation process is able to produce the required improvements both because the superconducting properties are enhanced and because it makes the fabrication process faster and cheaper.
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