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Register a new userA chemically etched corrugated feedhorn array for D-band CMB observations
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Stefano Mandelli Dr.
Publication date
2020
fields
Physics
and research's language is
English
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We present the design, manufacturing, and testing of a 37-element array of corrugated feedhorns for Cosmic Microwave Background (CMB) measurements between $140$ and $170$ GHz. The array was designed to be coupled to Kinetic Inductance Detector arrays, either directly (for total power measurements) or through an orthomode transducer (for polarization measurements). We manufactured the array in platelets by chemically etching aluminum plates of $0.3$ mm and $0.4$ mm thickness. The process is fast, low-cost, scalable, and yields high-performance antennas compared to other techniques in the same frequency range. Room temperature electromagnetic measurements show excellent repeatability with an average cross polarization level about $-20$ dB, return loss about $-25$ dB, first sidelobes below $-25$ dB and far sidelobes below $-35$ dB. Our results qualify this process as a valid candidate for state-of-the-art CMB experiments, where large detector arrays with high sensitivity and polarization purity are of paramount importance in the quest for the discovery of CMB polarization $B$-modes.
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Next generation cosmic microwave background (CMB) polarization anisotropy measurements will feature focal plane arrays with more than 600 millimeter-wave detectors. We make use of high-resolution photolithography and wafer-scale etch tools to build planar arrays of corrugated platelet feeds in silicon with highly symmetric beams, low cross-polarization and low side lobes. A compact Au-plated corrugated Si feed designed for 150 GHz operation exhibited performance equivalent to that of electroformed feeds: ~-0.2 dB insertion loss, <-20 dB return loss from 120 GHz to 170 GHz, <-25 dB side lobes and <-23 dB cross-polarization. We are currently fabricating a 50 mm diameter array with 84 horns consisting of 33 Si platelets as a prototype for the SPTpol and ACTpol telescopes. Our fabrication facilities permit arrays up to 150 mm in diameter.
We present the design and performance of a 2x2 prototype array of corrugated feed-horns in W-band. The module is fabricated using a so-called platelet technique by milling Aluminum plates. This technique is suitable for low-cost and scalable high performance applications. Room temperature Return Loss measurements show a low (<-30 dB) reflection over a 30% bandwidth with a maximum matching of -42 dB at 100 GHz for all four antennas. Beam pattern measurements indicate good repeatability and a low (-25 dB) sidelobe and crosspolarisation levels. This work is particularly relevant for future Cosmic Microwave Background polarisation measurements, which require large microwave cryogenic detector arrays coupled to high performance corrugated feed horns.
BICEP Array is a degree-scale Cosmic Microwave Background (CMB) experiment that will search for primordial B-mode polarization while constraining Galactic foregrounds. BICEP Array will be comprised of four receivers to cover a broad frequency range with channels at 30/40, 95, 150 and 220/270 GHz. The first low-frequency receiver will map synchrotron emission at 30 and 40 GHz and will deploy to the South Pole at the end of 2019. In this paper, we give an overview of the BICEP Array science and instrument, with a focus on the detector module. We designed corrugations in the metal frame of the module to suppress unwanted interactions with the antenna-coupled detectors that would otherwise deform the beams of edge pixels. This design reduces the residual beam systematics and temperature-to-polarization leakage due to beam steering and shape mismatch between polarized beam pairs. We report on the simulated performance of single- and wide-band corrugations designed to minimize these effects. Our optimized design alleviates beam differential ellipticity caused by the metal frame to about 7% over 57% bandwidth (25 to 45 GHz), which is close to the level due the bare antenna itself without a metal frame. Initial laboratory measurements are also presented.
The SPTpol camera is a dichroic polarimetric receiver at 90 and 150 GHz. Deployed in January 2012 on the South Pole Telescope (SPT), SPTpol is looking for faint polarization signals in the Cosmic Microwave Background (CMB). The camera consists of 180 individual Transition Edge Sensor (TES) polarimeters at 90 GHz and seven 84-polarimeter camera modules (a total of 588 polarimeters) at 150 GHz. We present the design, dark characterization, and in-lab optical properties of the 150 GHz camera modules. The modules consist of photolithographed arrays of TES polarimeters coupled to silicon platelet arrays of corrugated feedhorns, both of which are fabricated at NIST-Boulder. In addition to mounting hardware and RF shielding, each module also contains a set of passive readout electronics for digital frequency-domain multiplexing. A single module, therefore, is fully functional as a miniature focal plane and can be tested independently. Across the modules tested before deployment, the detectors average a critical temperature of 478 mK, normal resistance R_N of 1.2 Ohm, unloaded saturation power of 22.5 pW, (detector-only) optical efficiency of ~ 90%, and have electrothermal time constants < 1 ms in transition.
We present here a study of the use of the SiAl alloy CE7 for the packaging of silicon devices at cryogenic temperatures. We report on the development of baseplates and feedhorn arrays for millimeter wave bolometric detectors for astrophysics. Existing interfaces to such detectors are typically made either of metals, which are easy to machine but mismatched to the thermal contraction profile of Si devices, or of silicon, which avoids the mismatch but is difficult to directly machine. CE7 exhibits properties of both Si and Al, which makes it uniquely well suited for this application. We measure CE7 to a) superconduct below a critical transition temperature, $T_c$, $sim$ 1.2 K b) have a thermal contraction profile much closer to Si than metals, which enables simple mating, and c) have a low thermal conductivity which can be improved by Au-plating. Our investigations also demonstrate that CE7 can be machined well enough to fabricate small structures, such as #0-80 threaded holes, to tight tolerances ($sim$ 25 $mu$m) in contrast with pure silicon and similar substrates. We have fabricated CE7 baseplates being deployed in the 93 GHz polarimeteric focal planes used in the Cosmology Large Angular Scale Surveyor (CLASS). We also report on the development of smooth-walled feedhorn arrays made of CE7 that will be used in a focal plane of dichroic 150/220 GHz detectors for the CLASS High-Frequency Camera.
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