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Next generation cosmic microwave background (CMB) polarization anisotropy measurements will feature focal plane arrays with more than 600 millimeter-wave detectors. We make use of high-resolution photolithography and wafer-scale etch tools to build planar arrays of corrugated platelet feeds in silicon with highly symmetric beams, low cross-polarization and low side lobes. A compact Au-plated corrugated Si feed designed for 150 GHz operation exhibited performance equivalent to that of electroformed feeds: ~-0.2 dB insertion loss, <-20 dB return loss from 120 GHz to 170 GHz, <-25 dB side lobes and <-23 dB cross-polarization. We are currently fabricating a 50 mm diameter array with 84 horns consisting of 33 Si platelets as a prototype for the SPTpol and ACTpol telescopes. Our fabrication facilities permit arrays up to 150 mm in diameter.
We present the design and performance of a 2x2 prototype array of corrugated feed-horns in W-band. The module is fabricated using a so-called platelet technique by milling Aluminum plates. This technique is suitable for low-cost and scalable high performance applications. Room temperature Return Loss measurements show a low (<-30 dB) reflection over a 30% bandwidth with a maximum matching of -42 dB at 100 GHz for all four antennas. Beam pattern measurements indicate good repeatability and a low (-25 dB) sidelobe and crosspolarisation levels. This work is particularly relevant for future Cosmic Microwave Background polarisation measurements, which require large microwave cryogenic detector arrays coupled to high performance corrugated feed horns.
In this paper we discuss the design, manufacturing and characterization of the feed horn array of the Strip instrument of the Large Scale Polarization Explorer (LSPE) experiment. Strip is a microwave telescope, operating in the Q- and W-band, for the observation of the polarized emissions from the sky in a large fraction (about 37%) of the Northern hemisphere with subdegree angular resolution. The Strip focal plane is populated by forty-nine Q-band and six W-band corrugated horns, each feeding a cryogenically cooled polarimeter for the detection of the Stokes $Q$ and $U$ components of the polarized signal from the sky. The Q-band channel is designed to accurately monitor Galactic polarized synchrotron emission, while the combination of Q- and W-band will allow the study of atmospheric effects at the observation site, the Observatorio del Teide, in Tenerife. In this paper we focus on the development of the Strip corrugated feed horns, including design requirements, engineering and manufacturing, as well as detailed characterization and performance verification.
We report on the development of a polarization-sensitive dichroic (150/220 GHz) detector array for the Cosmology Large Angular Scale Surveyor (CLASS) delivered to the telescope site in June 2019. In concert with existing 40 and 90 GHz telescopes, the 150/220 GHz telescope will make observations of the cosmic microwave background over large angular scales aimed at measuring the primordial B-mode signal, the optical depth to reionization, and other fundamental physics and cosmology. The 150/220 GHz focal plane array consists of three detector modules with 1020 transition edge sensor (TES) bolometers in total. Each dual-polarization pixel on the focal plane contains four bolometers to measure the two linear polarization states at 150 and 220 GHz. Light is coupled through a planar orthomode transducer (OMT) fed by a smooth-walled feedhorn array made from an aluminum-silicon alloy (CE7). In this work, we discuss the design, assembly, and in-lab characterization of the 150/220 GHz detector array. The detectors are photon-noise limited, and we estimate the total array noise-equivalent power (NEP) to be 2.5 and 4 aW$sqrt{mathrm{s}}$ for 150 and 220 GHz arrays, respectively.
The SPTpol camera is a dichroic polarimetric receiver at 90 and 150 GHz. Deployed in January 2012 on the South Pole Telescope (SPT), SPTpol is looking for faint polarization signals in the Cosmic Microwave Background (CMB). The camera consists of 180 individual Transition Edge Sensor (TES) polarimeters at 90 GHz and seven 84-polarimeter camera modules (a total of 588 polarimeters) at 150 GHz. We present the design, dark characterization, and in-lab optical properties of the 150 GHz camera modules. The modules consist of photolithographed arrays of TES polarimeters coupled to silicon platelet arrays of corrugated feedhorns, both of which are fabricated at NIST-Boulder. In addition to mounting hardware and RF shielding, each module also contains a set of passive readout electronics for digital frequency-domain multiplexing. A single module, therefore, is fully functional as a miniature focal plane and can be tested independently. Across the modules tested before deployment, the detectors average a critical temperature of 478 mK, normal resistance R_N of 1.2 Ohm, unloaded saturation power of 22.5 pW, (detector-only) optical efficiency of ~ 90%, and have electrothermal time constants < 1 ms in transition.
We present the design, manufacturing, and testing of a 37-element array of corrugated feedhorns for Cosmic Microwave Background (CMB) measurements between $140$ and $170$ GHz. The array was designed to be coupled to Kinetic Inductance Detector arrays, either directly (for total power measurements) or through an orthomode transducer (for polarization measurements). We manufactured the array in platelets by chemically etching aluminum plates of $0.3$ mm and $0.4$ mm thickness. The process is fast, low-cost, scalable, and yields high-performance antennas compared to other techniques in the same frequency range. Room temperature electromagnetic measurements show excellent repeatability with an average cross polarization level about $-20$ dB, return loss about $-25$ dB, first sidelobes below $-25$ dB and far sidelobes below $-35$ dB. Our results qualify this process as a valid candidate for state-of-the-art CMB experiments, where large detector arrays with high sensitivity and polarization purity are of paramount importance in the quest for the discovery of CMB polarization $B$-modes.