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We present a method for the manufacturing of thin shells of glass, which appears promising for the development of active optics for future space telescopes. The method exploits the synergy of different mature technologies, while leveraging the commercial availability of large, high-quality sheets of glass, with thickness up to few millimeters. The first step of the method foresees the pre-shaping of flat substrates of glass by replicating the accurate shape of a mold via hot slumping technology. The replication concept is advantageous for making large optics composed of many identical or similar segments. After the hot slumping, the shape error residual on the optical surface is addressed by applying a deterministic sub-aperture technology as computer-controlled bonnet polishing and/or ion beam figuring. Here we focus on the bonnet polishing case, during which the thin, deformable substrate of glass is temporary stiffened by a removable holder. In this paper, we report on the results so far achieved on a 130 mm glass shell case study.
A coronagraphic starlight suppression system situated on a future flagship space observatory offers a promising avenue to image Earth-like exoplanets and search for biomarkers in their atmospheric spectra. One NASA mission concept that could serve as
Thin slumped glass foils are considered good candidates for the realization of future X-ray telescopes with large effective area and high spatial resolution. However, the hot slumping process affects the glass strength, and this can be an issue durin
Direct imaging of Earth-like planets from space requires dedicated observatories, combining large segmented apertures with instruments and techniques such as coronagraphs, wavefront sensors, and wavefront control in order to reach the high contrast o
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Optics for future X-ray telescopes will be characterized by very large aperture and focal length, and will be made of lightweight materials like glass or plastic in order to keep the total mass within acceptable limits. Optics based on thin slumped g