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Register a new userMagneto-electric Tuning of Pinning-Type Permanent Magnets through Atomic-Scale Engineering of Grain Boundaries
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Pinning-type magnets maintaining high coercivity, i.e. the ability to sustain magnetization, at high temperature are at the core of thriving clean-energy technologies. Among these, Sm2Co17-based magnets are excellent candidates owing to their high-temperature stability. However, despite decades of efforts to optimize the intragranular microstructure, the coercivity currently only reaches 20~30% of the theoretical limits. Here, the roles of the grain-interior nanostructure and the grain boundaries in controlling coercivity are disentangled by an emerging magneto-electric approach. Through hydrogen charging/discharging by applying voltages of only ~ 1 V, the coercivity is reversibly tuned by an unprecedented value of ~ 1.3 T. In situ magneto-structural measurements and atomic-scale tracking of hydrogen atoms reveal that the segregation of hydrogen atoms at the grain boundaries, rather than the change of the crystal structure, dominates the reversible and substantial change of coercivity. Hydrogen lowers the local magnetocrystalline anisotropy and facilitates the magnetization reversal starting from the grain boundaries. Our study reveals the previously neglected critical role of grain boundaries in the conventional magnetisation-switching paradigm, suggesting a critical reconsideration of strategies to overcome the coercivity limits in permanent magnets, via for instance atomic-scale grain boundary engineering.
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Nanostructured permanent magnets are gaining increasing interest and importance for applications such as generators and motors. Thermal management is a key concern since performance of permanent magnets decreases with temperature. We investigated the magnetic and thermal transport properties of rare-earth free nanostructured SrFe12O19 magnets produced by the current activated pressure assisted densification. The synthesized magnets have aligned grains such that their magnetic easy axis is perpendicular to their largest surface area to maximize their magnetic performance. The SrFe12O19 magnets have fine grain sizes in the cross-plane direction and substantially larger grain sizes in the in-plane direction. It was found that this microstructure results in approximately a factor of two higher thermal conductivity in the in-plane direction, providing an opportunity for effective cooling. The phonons are the dominant heat carriers in this type of permanent magnets near room temperature. Temperature and direction dependent thermal conductivity measurements indicate that both Umklapp and grain boundary scattering are important in the in-plane direction, where the characteristic grain size is relatively large, while grain boundary scattering dominates the cross-plane thermal transport. The investigated nano/microstructural design strategy should translate well to other material systems and thus have important implications for thermal management of nanostructured permanent magnets.
The development of permanent magnets containing less or no rare-earth elements is linked to profound knowledge of the coercivity mechanism. Prerequisites for a promising permanent magnet material are a high spontaneous magnetization and a sufficiently high magnetic anisotropy. In addition to the intrinsic magnetic properties the microstructure of the magnet plays a significant role in establishing coercivity. The influence of the microstructure on coercivity, remanence, and energy density product can be understood by {using} micromagnetic simulations. With advances in computer hardware and numerical methods, hysteresis curves of magnets can be computed quickly so that the simulations can readily provide guidance for the development of permanent magnets. The potential of rare-earth reduced and free permanent magnets is investigated using micromagnetic simulations. The results show excellent hard magnetic properties can be achieved in grain boundary engineered NdFeB, rare-earth magnets with a ThMn12 structure, Co-based nano-wires, and L10-FeNi provided that the magnets microstructure is optimized.
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