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Register a new userDetection and Segmentation of Manufacturing Defects with Convolutional Neural Networks and Transfer Learning
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Added by
Max Ferguson
Publication date
2018
fields
Informatics Engineering
and research's language is
English
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Quality control is a fundamental component of many manufacturing processes, especially those involving casting or welding. However, manual quality control procedures are often time-consuming and error-prone. In order to meet the growing demand for high-quality products, the use of intelligent visual inspection systems is becoming essential in production lines. Recently, Convolutional Neural Networks (CNNs) have shown outstanding performance in both image classification and localization tasks. In this article, a system is proposed for the identification of casting defects in X-ray images, based on the Mask Region-based CNN architecture. The proposed defect detection system simultaneously performs defect detection and segmentation on input images, making it suitable for a range of defect detection tasks. It is shown that training the network to simultaneously perform defect detection and defect instance segmentation, results in a higher defect detection accuracy than training on defect detection alone. Transfer learning is leveraged to reduce the training data demands and increase the prediction accuracy of the trained model. More specifically, the model is first trained with two large openly-available image datasets before finetuning on a relatively small metal casting X-ray dataset. The accuracy of the trained model exceeds state-of-the art performance on the GRIMA database of X-ray images (GDXray) Castings dataset and is fast enough to be used in a production setting. The system also performs well on the GDXray Welds dataset. A number of in-depth studies are conducted to explore how transfer learning, multi-task learning, and multi-class learning influence the performance of the trained system.
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Roof falls due to geological conditions are major safety hazards in mining and tunneling industries, causing lost work times, injuries, and fatalities. Several large-opening limestone mines in the Eastern and Midwestern United States have roof fall problems caused by high horizontal stresses. The typical hazard management approach for this type of roof fall hazard relies heavily on visual inspections and expert knowledge. In this study, we propose an artificial intelligence (AI) based system for the detection roof fall hazards caused by high horizontal stresses. We use images depicting hazardous and non-hazardous roof conditions to develop a convolutional neural network for autonomous detection of hazardous roof conditions. To compensate for limited input data, we utilize a transfer learning approach. In transfer learning, an already-trained network is used as a starting point for classification in a similar domain. Results confirm that this approach works well for classifying roof conditions as hazardous or safe, achieving a statistical accuracy of 86%. However, accuracy alone is not enough to ensure a reliable hazard management system. System constraints and reliability are improved when the features being used by the network are understood. Therefore, we used a deep learning interpretation technique called integrated gradients to identify the important geologic features in each image for prediction. The analysis of integrated gradients shows that the system mimics expert judgment on roof fall hazard detection. The system developed in this paper demonstrates the potential of deep learning in geological hazard management to complement human experts, and likely to become an essential part of autonomous tunneling operations in those cases where hazard identification heavily depends on expert knowledge.
The ability to identify and temporally segment fine-grained human actions throughout a video is crucial for robotics, surveillance, education, and beyond. Typical approaches decouple this problem by first extracting local spatiotemporal features from video frames and then feeding them into a temporal classifier that captures high-level temporal patterns. We introduce a new class of temporal models, which we call Temporal Convolutional Networks (TCNs), that use a hierarchy of temporal convolutions to perform fine-grained action segmentation or detection. Our Encoder-Decoder TCN uses pooling and upsampling to efficiently capture long-range temporal patterns whereas our Dilated TCN uses dilated convolutions. We show that TCNs are capable of capturing action compositions, segment durations, and long-range dependencies, and are over a magnitude faster to train than competing LSTM-based Recurrent Neural Networks. We apply these models to three challenging fine-grained datasets and show large improvements over the state of the art.
Early diagnosis of interstitial lung diseases is crucial for their treatment, but even experienced physicians find it difficult, as their clinical manifestations are similar. In order to assist with the diagnosis, computer-aided diagnosis (CAD) systems have been developed. These commonly rely on a fixed scale classifier that scans CT images, recognizes textural lung patterns and generates a map of pathologies. In a previous study, we proposed a method for classifying lung tissue patterns using a deep convolutional neural network (CNN), with an architecture designed for the specific problem. In this study, we present an improved method for training the proposed network by transferring knowledge from the similar domain of general texture classification. Six publicly available texture databases are used to pretrain networks with the proposed architecture, which are then fine-tuned on the lung tissue data. The resulting CNNs are combined in an ensemble and their fused knowledge is compressed back to a network with the original architecture. The proposed approach resulted in an absolute increase of about 2% in the performance of the proposed CNN. The results demonstrate the potential of transfer learning in the field of medical image analysis, indicate the textural nature of the problem and show that the method used for training a network can be as important as designing its architecture.
Deep learning Convolutional Neural Network (CNN) models are powerful classification models but require a large amount of training data. In niche domains such as bird acoustics, it is expensive and difficult to obtain a large number of training samples. One method of classifying data with a limited number of training samples is to employ transfer learning. In this research, we evaluated the effectiveness of birdcall classification using transfer learning from a larger base dataset (2814 samples in 46 classes) to a smaller target dataset (351 samples in 10 classes) using the ResNet-50 CNN. We obtained 79% average validation accuracy on the target dataset in 5-fold cross-validation. The methodology of transfer learning from an ImageNet-trained CNN to a project-specific and a much smaller set of classes and images was extended to the domain of spectrogram images, where the base dataset effectively played the role of the ImageNet.
We develop an algorithm which exceeds the performance of board certified cardiologists in detecting a wide range of heart arrhythmias from electrocardiograms recorded with a single-lead wearable monitor. We build a dataset with more than 500 times the number of unique patients than previously studied corpora. On this dataset, we train a 34-layer convolutional neural network which maps a sequence of ECG samples to a sequence of rhythm classes. Committees of board-certified cardiologists annotate a gold standard test set on which we compare the performance of our model to that of 6 other individual cardiologists. We exceed the average cardiologist performance in both recall (sensitivity) and precision (positive predictive value).
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