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Lattice Boltzmann modeling of boiling heat transfer: The boiling curve and the effects of wettability

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 Added by Qing Li
 Publication date 2015
  fields Physics
and research's language is English




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A hybrid thermal lattice Boltzmann (LB) model is presented to simulate thermal multiphase flows with phase change based on an improved pseudopotential LB approach [Q. Li, K. H. Luo, and X. J. Li, Phys. Rev. E 87, 053301 (2013)]. The present model does not suffer from the spurious term caused by the forcing-term effect, which was encountered in some previous thermal LB models for liquid-vapor phase change. Using the model, the liquid-vapor boiling process is simulated. The boiling curve together with the three boiling stages (nucleate boiling, transition boiling, and film boiling) is numerically reproduced in the LB community for the first time. The numerical results show that the basic features and the fundamental characteristics of boiling heat transfer are well captured, such as the severe fluctuation of transient heat flux in the transition boiling and the feature that the maximum heat transfer coefficient lies at a lower wall superheat than that of the maximum heat flux. Furthermore, the effects of the heating surface wettability on boiling heat transfer are investigated. It is found that an increase in contact angle promotes the onset of boiling but reduces the critical heat flux, and makes the boiling process enter into the film boiling regime at a lower wall superheat, which is consistent with the findings from experimental studies.



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An acoustic field is used to increase the critical heat flux (CHF) of a flat-boiling-heat-transfer surface. The increase is a result of the acoustic effects on the vapor bubbles. Experiments are performed to explore the effects of an acoustic field on vapor bubbles in the vicinity of a rigid-heated wall. Work includes the construction of a novel heater used to produce a single vapor bubble of a prescribed size and at a prescribed location on a flatboiling surface for better study of an individual vapor bubbles reaction to the acoustic field. Work also includes application of the results from the single-bubble heater to a calibrated-copper heater used for quantifying the improvements in CHF.
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The combination of microstructures and mixed wettability for enhancing nucleate boiling has attracted much attention in recent years. However, in the existing experimental and numerical studies, the tops of microstructures are entirely subjected to wettability modification, which makes the influences of mixed wettability dependant on the characteristic length of microstructures. In order to disclose the joint effects of surface structure and mixed wettability on nucleate boiling, in this work we propose an improved type of pillar-textured surface with mixed wettability, in which the tops of square pillars are partially subjected to wettability modification. Numerical investigation of the boiling heat transfer performance on the improved mixed-wettability surface is carried out using a three-dimensional thermal multiphase lattice Boltzmann model. The numerical results show that the width of the wettability-modified region plays an important role in the boiling performance of the improved mixed-wettability surface and the best boiling performance is achieved in the situation that the width of the wettability-modified region is sufficiently large but the bubble nucleated on the pillar top still does not interfere with the coalescence-departure mechanism of the bubbles nucleated around the pillar, which optimizes the joint effects of surface structure and mixed wettability for enhancing nucleate boiling. The influences of the shape of the wettability-modified region are also studied. Among the investigated shapes, the square is found to perform better than the other two shapes.
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Non-Newtonian fluid flows, especially in three dimensions (3D), arise in numerous settings of interest to physics. Prior studies using the lattice Boltzmann method (LBM) of such flows have so far been limited to mainly to two dimensions and used less robust collision models. In this paper, we develop a new 3D cascaded LBM based on central moments and multiple relaxation times on a three-dimensional, nineteen velocity (D3Q19) lattice for simulation of generalized Newtonian (power law) fluid flows. The relaxation times of the second order moments are varied locally based on the local shear rate and parameterized by the consistency coefficient and the power law index of the nonlinear constitutive relation of the power law fluid. Numerical validation study of the 3D cascaded LBM for various benchmark problems, including the complex 3D non-Newtonian flow in a cubic cavity at different Reynolds numbers and power law index magnitudes encompassing shear thinning and shear thickening fluids, are presented. Furthermore, numerical stability comparisons of the proposed advanced LBM scheme against the LBM based on other collision models, such as the SRT model and MRT model based on raw moments, are made. Numerical results demonstrate the accuracy, second order grid convergence and significant improvements in stability of the 3D cascaded LBM for simulation of 3D non-Newtonian flows of power law fluids.
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In recent years, the lattice Boltzmann (LB) method has been widely employed to simulate boiling phenomena [A. Markus and G. Hazi, Phys. Rev. E 83, 046705 (2011); Biferale et al., Phys. Rev. Lett. 108, 104502 (2012); Li et al., Phys. Rev. E 96, 063303 (2017); Wu et al., Int. J. Heat Mass Transfer 126, 773 (2018)]. However, a very important issue still remains open, i.e., how does boiling occur in the LB simulations? For instance, the existing LB studies showed that the boiling on a hydrophobic surface begins at a lower wall superheat than that on a hydrophilic surface, which qualitatively agrees well with experimental studies, but no one has yet explained how this phenomenon appears in the LB simulations and what happened in the simulations after changing the wettability of the heating surface. In this paper, the LB boiling mechanism is revealed by analyzing boiling on a flat surface with mixed wettability and boiling on a structured surface with homogeneous wettability. Through a theoretical analysis, we demonstrate that, when the same wall superheat is applied, in the LB boiling simulations the fluid density near the heating surface decreases faster on a hydrophobic surface than that on a hydrophilic surface. Accordingly, a lower wall superheat can induce the phase transition from liquid to vapor on a hydrophobic surface than that on a hydrophilic surface. Furthermore, a similar theoretical analysis shows that the fluid density decreases fastest at concave corners in the case of a structured surface with homogeneous wettability, which explains why vapor bubbles are nucleated at concave corners in the LB simulations of boiling on structured surfaces.
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