Sculpting the Vertex: Manipulating the Configuration Space Topography and Topology of Origami Vertices to Design Mechanical Robustness

The geometric, aesthetic, and mathematical elegance of origami is being recognized as a powerful pathway to self-assembly of micro and nano-scale machines with programmable mechanical properties. The typical approach to designing the mechanical response of an ideal origami machine is to include mechanisms where mechanical constraints transform applied forces into a desired motion along a narrow set of degrees of freedom. In fact, to date, most design approaches focus on building up complex mechanisms from simple ones in ways that preserve each individual mechanisms degree of freedom (DOF), with examples ranging from simple robotic arms to homogenous arrays of identical vertices, such as the well-known Miura-ori. However, such approaches typically require tight fabrication tolerances, and often suffer from parasitic compliance. In this work, we demonstrate a technique in which high-degree-of-freedom mechanisms associated with single vertices are heterogeneously combined so that the coupled phase spaces of neighboring vertices are pared down to a controlled range of motions. This approach has the advantage that it produces mechanisms that retain the DOF at each vertex, are robust against fabrication tolerances and parasitic compliance, but nevertheless effectively constrain the range of motion of the entire machine. We demonstrate the utility of this approach by mapping out the configuration space for the modified Miura-ori vertex of degree 6, and show that when strung together, their combined configuration spaces create mechanisms that isolate deformations, constrain the configuration topology of neighboring vertices, or lead to sequential bistable folding throughout the entire origami sheet.