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Selective laser melting (SLM) is rapidly evolving to become a mainstream technology. However, the fundamental mechanisms of solidification and microstructure development inherent to the non-equilibrium conditions of this additive manufacturing method, which differ largely from those typical of conventional processing techniques, remain widely unknown. In this work, an in-depth characterization of the microstructure of Al7075 SLM processed samples, built from powder mixtures containing ZrH2 microparticles, demonstrates the occurrence of icosahedral quasicrystal-enhanced nucleation during laser fabrication. This solidification mechanism, only observed to date in cast Al-Zn and yellow gold alloys containing minute additions of Cr (Kurtuldu et al., 2013) or Ti (Chen et al. 2018), and Ir (Kurtuldu et al., 2014), is evidenced by the presence of an abnormally high fraction of twin boundaries and of five-fold orientation symmetry between twinned nearest neighbors lying within a matrix of equiaxed, randomly textured, ultrafine grains. This research attests to the wide range of possibilities offered by additive manufacturing methods for the investigation of novel physical metallurgy phenomena as well as for the design of advanced metals.
Microstructure modifications induced by sliding a WC-Co indenter in scratch tests on the surface of a single phase AlCuFe icosahedral quasicrystal (IQC) was studied by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The
We report on the fabrication of fractal dendrites by laser induced melting of aluminum alloys. We target boron carbide (B4C) that is one of the most effective radiation-absorbing materials which is characterised by a low coefficient of thermal expans
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We report the discovery of a new binary icosahedral phase in a Sc-Zn alloy obtained through solution-growth, producing millimeter-sized, facetted, single grain, quasicrystals that exhibit different growth morphologies, pentagonal dodecahedra and rhom
The effect of Al atoms in solid solution on the critical resolved shear stress for twin nucleation and growth was analyzed by means of the combination of diffusion couples with compression tests in micropillars oriented for twinning. The critical res