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Determination and prediction of the fretting crack initiation: introduction of the (P,Q,N) representation and definition of a variable process volume

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 نشر من قبل Henry Proudhon
 تاريخ النشر 2008
  مجال البحث فيزياء
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In this work, the crack nucleation under fretting loading is investigated experimentally with a damage tolerant 2024 aluminium alloy. A new method is introduced to determine its condition with respect to all loading parameters including the number of fretting cycles. Further work deals with the prediction of this threshold using the Smith-Watson-Topper criterion. New developments are presented, in particular a process volume of variable size is introduced in the computations of the fretting crack initiation.

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138 - Henry Proudhon 2007
This paper presents an experimental study of the fretting crack nucleation threshold, expressed in terms of loading conditions, with a cylinder/plane contact. The studied material is a damage tolerant aluminium alloy widely used in the aerospace appl ication. Since in industrial problems, the surface quality is often variable, the impact of a unidirectional roughness is investigated via varying the roughness of the counter body in the fretting experiments. As expected, experimental results show a large effect of the contact roughness on the crack nucleation conditions. Rationalisation of the crack nucleation boundary independently of the studied roughnesses was successfully obtained by introducing the concept of effective contact area. This does show that the fretting crack nucleation of the studied material can be efficiently described by the local effective loadings inside the contact. Analytical prediction of the crack nucleation is presented with the Smith-Watson-Topper (SWT) parameter and size effect is also studied and discussed.
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