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Crashing ocean waves, cappuccino froths and microfluidic bubble crystals are examples of foamy flows. Foamy flows are critical in numerous natural and industrial processes and remain notoriously difficult to compute as they involve coupled, multiscal e physical processes. Computations need to resolve the interactions of the bubbles with the fluid and complex boundaries, while capturing the drainage and rupture of the microscopic liquid films at their interface. We present a novel multilayer simulation framework (Multi-VOF) that advances the state of the art in simulation capabilities of foamy flows. The framework introduces a novel scheme for the distinct handling of multiple neighboring bubbles and a new regularization method that produces sharp interfaces and removes spurious fragments. Multi-VOF is verified and validated with experimental results and complemented with open source, efficient scalable software. We demonstrate capturing of bubble crystalline structures in realistic microfluidics devices and foamy flows involving tens of thousands of bubbles in a waterfall. The present multilayer framework extends the classical volume-of-fluid methodology and allows for unprecedented large scale, predictive simulations of flows with multiple interfaces.
We present a particle method for estimating the curvature of interfaces in volume-of-fluid simulations of multiphase flows. The method is well suited for under-resolved interfaces, and it is shown to be more accurate than the parabolic fitting that i s employed in such cases. The curvature is computed from the equilibrium positions of particles constrained to circular arcs and attracted to the interface. The proposed particle method is combined with the method of height functions at higher resolutions, and it is shown to outperform the current combinations of height functions and parabolic fitting. The algorithm is conceptually simple and straightforward to implement on new and existing software frameworks for multiphase flow simulations thus enhancing their capabilities in challenging flow problems. We evaluate the proposed hybrid method on a number of two- and three-dimensional benchmark flow problems and illustrate its capabilities on simulations of flows involving bubble coalescence and turbulent multiphase flows.
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