Among the recently discovered Fe-based superconducting compounds, the (K,Ba)Fe2As2 phase is attracting large interest within the scientific community interested in conductor developments. In fact, after some years of development, critical current den
sities Jc of about 105 A/cm2 at fields up to more than 10 T have been obtained in powder in tube (PIT) processed wires and tapes. Here we explore the crucial points in the wire/tape fabrication by means of the ex-situ PIT method. We focus on scaling up processes which are crucial for the industrial fabrication. We analyzed the effects on the microstructure of the different heat and mechanical treatments. By an extensive microstructural analysis correlated with the transport properties we addressed the issues concerning the phase purity, the internal porosity and crack formation in the superconducting core region. Our best conductors with a filling factor of about 30 heat treated at 800 C exhibited Tc = 38 K the highest value measured in such kind of superconducting tape. The microstructure analysis shows clean and well connected grain boundaries but rather poor density: The measured Jc of about 3 x 10^4 A/cm2 in self-field is suppressed by less than a factor 7 at 7 T. Such not yet optimized Jc values can be accounted for by the reduced density while the moderate in-field suppression and a rather high n-factor confirm the high homogeneity and uniformity of these tapes.
In this work, the feasibility condition of Powder-In-Tube (PIT) processed wires of Fe(Se,Te) superconductor has been investigated. We faced several technical issues that are extensively described and discussed. In particular, we tested different meta
ls and alloys as external sheaths (Cu, Ag, Nb, Ta, Ni, Fe, cupronickel, brass) concluding that the only sheath that does not affect substantially the Fe(Se,Te) phase is Fe. On the other hand, Fe sheath introduces excess iron in the Fe(Se,Te) phase, which affects the superconducting properties; we investigated the effects of the thermal treatments and of the powder composition in order to avoid it. The maximum Jc value obtained in our samples is 4*10^2 A/cm2, comparable to other published values of PIT conductors of the 11 family. We conclude that the fabrication of Fe(Se,Te) wires by PIT method is quite challenging and other approaches should be developed.
It is well known that longer Bi-2212 conductors have significantly lower critical current density (Jc) than shorter ones, and recently it has become clear that a major cause of this reduction is internal gas pressure generated during heat treatment,
which expands the wire diameter and dedensifies the Bi-2212 filaments. Here we report on the length-dependent expansion of 5 to 240 cm lengths of state-of-the-art, commercial Ag alloy-sheathed Bi-2212 wire after full and some partial heat treatments. Detailed image analysis along the wire length shows that the wire diameter increases with distance from the ends, longer samples often showing evident damage and leaks provoked by the internal gas pressure. Comparison of heat treatments carried out just below the melting point and with the usual melt process makes it clear that melting is crucial to developing high internal pressure. The decay of Jc away from the ends is directly correlated to the local wire diameter increase, which decreases the local Bi-2212 filament mass density and lowers Jc, often by well over 50%. It is clear that control of the internal gas pressure is crucial to attaining the full Jc of these very promising round wires and that the very variable properties of Bi-2212 wires are due to the fact that this internal gas pressure has so far not been well controlled.
The MgB2 superconductor has already demonstrated its applicative potential, in particular for DC applications such as MRI magnets, thanks to the low costs of the raw materials and to its simple production process. However further efforts have still t
o be made in order to broaden its employment also towards the AC applications such as SFCL, motors, transformers. The main issues are related to the reduction of the AC losses. Some of these can be faced by obtaining multifilamentary conductors with a large number of very fine filaments and, in this context, the powders granulometry can play a crucial role. We have prepared MgB2 starting powders with different granulometries and by the ex-situ P.I.T method we have realized multifilamentary wires with a number of filaments up to 361 and an average size of each filament lowered down to 30 microns. In particular we have studied the relationship between grain and filament size in terms of transport properties and show that the optimization of this ratio is possible in order to obtain suitable conductors for AC industrial applications.
Ex-situ Powder-In-Tube MgB2 tapes prepared with ball-milled, undoped powders showed a strong enhancement of the irreversibility field H*, the upper critical field Hc2 and the critical current density Jc(H) together with the suppression of the anisotr
opy of all of these quantities. Jc reached 104 A/cm2 at 4.2 K and 10 T, with an irreversibility field of about 14 T at 4.2 K, and Hc2 of 9 T at 25 K, high values for not-doped MgB2. The enhanced Jc and H* values are associated with significant grain refinement produced by milling of the MgB2 powder, which enhances grain boundary pinning, although at the same time also reducing the connectivity from about 12% to 8%. Although enhanced pinning and diminished connectivity are in opposition, the overall influence of ball milling on Jc is positive because the increased density of grains with a size comparable with the mean free path produces strong electron scattering that substantially increases Hc2, especially Hc2 perpendicular to the Mg and B planes.
In DC and AC practical applications of MgB2 superconducting wires an important role is represented by the material sheath which has to provide, among other things, a suitable electrical and thermal stabilization. A way to obtain a large enough amount
of low resistivity material in to the conductor architecture is to use it as external sheath. In this paper we study ex-situ multifilamentary MgB2 wires using oxide-dispersion-strengthened copper (GlidCop) as external sheath in order to reach a good compromise between critical current density and thermal properties. We prepared three GlidCop samples differing by the content of dispersed sub-microscopic Al2O3 particles. We characterized the superconducting and thermal properties and we showed that the good thermal conductivity together the good mechanical properties and a reasonable critical current density make of GlidCop composite wire a useful conductor for applications where high thermal conductivity is request at temperature above 30K, such as Superconducting-FCL.
