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Substrate-Versatile Direct-Write Printing of Carbon Nanotube-Based Flexible Conductors, Circuits, and Sensors

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 Added by Crystal Owens
 Publication date 2021
  fields Physics
and research's language is English




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Printed electronics rely on the deposition of conductive liquid inks, typically onto polymeric or paper substrates. Among available conductive fillers for use in electronic inks, carbon nanotubes (CNTs) have high conductivity, low density, processability at low temperatures, and intrinsic mechanical flexibility. However, the electrical conductivity of printed CNT structures has been limited by CNT quality and concentration, and by the need for nonconductive modifiers to make the ink stable and extrudable. This study introduces a polymer-free, printable aqueous CNT ink, and presents the relationships between printing resolution, ink rheology, and ink-substrate interactions. A model is constructed to predict printed feature sizes on impermeable substrates based on Wenzel wetting. Printed lines have conductivity up to 10,000 S/m. The lines are flexible, with < 5% change in DC resistance after 1,000 bending cycles, and <3% change in DC resistance with a bending radius down to 1 mm. Demonstrations focus on (i) conformality, via printing CNTs onto stickers that can be applied to curved surfaces, (ii) interactivity using a CNT-based button printed onto folded paper structure, and (iii) capacitive sensing of liquid wicking into the substrate itself. Facile integration of surface mount components on printed circuits is enabled by the intrinsic adhesion of the wet ink.



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Kapton HN films, adopted worldwide due to their superior thermal durability (up to 400 {deg}C), allow the high temperature sintering of nanoparticle based metal inks. By carefully selecting inks and Kapton substrates, outstanding thermal stability and anti-delaminating features are obtained in both aqueous and organic solutions and were applied to four novel devices: a solid state ion selective nitrate sensor, an ssDNA based mercury aptasensor, a low cost protein sensor, and a long lasting organic thin film transistor (OTFT). Many experimental studies on parameter combinations were conducted during the development of the above devices. The results showed that the ion selective nitrate sensor displayed a linear sensitivity range with a limit of detection of 2 ppm. The mercury sensor exhibited a linear correlation between the RCT values and the increasing concentrations of mercury. The protein printed circuit board (PCB) sensor provided a much simpler method of protein detection. Finally, the OTFT demonstrated a stable performance with mobility values for the linear and saturation regimes, and the threshold voltage. These devices have shown their value and reveal possibilities that could be pursued.
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This work proposes new chemical and mechanical materials and techniques for III-V semiconductor NW/silicone membrane formation and optoelectronic device fabrication. Molecular beam epitaxy (MBE)-synthesized n-, p- and i-GaP NWs were encapsulated by introduced G-coating method into synthesized polydimethylsiloxane-graft-polystyrene and released from the Si growth substrate. The fabricated membranes were contacted with different materials including single-walled carbon nanotubes or ferrocenyl-containing polymethylhydrosiloxane with and without multi-walled carbon nanotubes doping. The electrical connection of the fabricated membranes was verified by electron beam induced current (EBIC) spectroscopy. The developed methods and materials can be applied for fabrication of high quality flexible inorganic optoelectronic devices.
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