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Nondestructive testing of grating imperfections using grating-based X-ray phase-contrast imaging

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 Added by Shenghao Wang
 Publication date 2017
  fields Physics
and research's language is English




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We reported the usage of grating-based X-ray phase-contrast imaging in nondestructive testing of grating imperfections. It was found that electroplating flaws could be easily detected by conventional absorption signal, and in particular, we observed that the grating defects resulting from uneven ultraviolet exposure could be clearly discriminated with phase-contrast signal. The experimental results demonstrate that grating-based X-ray phase-contrast imaging, with a conventional low-brilliance X-ray source, a large field of view and a reasonable compact setup, which simultaneously yields phase- and attenuation-contrast signal of the sample, can be ready-to-use in fast nondestructive testing of various imperfections in gratings and other similar photoetching products.

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X-ray phase-contrast imaging has experienced rapid development over the last few decades, and in this technology, the phase modulation strategy of phase-stepping is used most widely to measure the samples phase signal. However, because of its discontinuous nature, phase-stepping has the defects of worse mechanical stability and high exposure dose, which greatly hinder its wide application in dynamic phase measurement and potential clinical applications. In this manuscript, we demonstrate preliminary research on the use of integrating-bucket phase modulation method to retrieve the phase information in grating-based X-ray phase-contrast imaging. Experimental results showed that our proposed method can be well employed to extract the differential phase-contrast image, compared with the current mostly used phase-stepping strategy, advantage of integrating-bucket phase modulation technique is that fast measurement and low dose are promising.
Operation of an X-ray spectrometer based on a spherical variable line spacing grating is analyzed using dedicated ray-tracing software allowing fast optimization of the grating parameters and spectrometer geometry. The analysis is illustrated with optical design of a model spectrometer to deliver a resolving power above 20400 at photon energy of 930 eV (Cu L-edge). With this energy taken as reference, the VLS coefficients are optimized to cancel the lineshape asymmetry (mostly from the coma aberrations) as well as minimize the symmetric aberration broadening at large grating illuminations, dramatically increasing the aberration-limited vertical acceptance of the spectrometer. For any energy away from the reference, we evaluate corrections to the entrance arm and light incidence angle on the grating to maintain the exactly symmetric lineshape. Furthermore, we evaluate operational modes when these corrections are coordinated to maintain either energy independent focal curve inclination or maximal aberration-limited spectrometer acceptance. The results are supported by analytical evaluation of the coma term of the optical path function. Our analysis gives thus a recipe to design a high-resolution spherical VLS grating spectrometer operating with negligible aberrations at large acceptance and over extended energy range.
Structure-property relationships are the foundation of materials science. Linking microstructure and material properties is essential for predicting material response to driving forces, managing in-service material degradation, and engineering materials for optimal performance. Elastic, thermal, and acoustic properties provide a convenient gateway to directly or indirectly probe material structure across multiple length scales. We review how using the laser-induced transient grating spectroscopy (TGS) technique, which uses a transient diffraction grating to generate surface acoustic waves (SAWs) and temperature gratings on a material surface, non-destructively reveals the material elasticity, thermal diffusivity, and energy dissipation on the sub-microsecond timescale, within a tunable sub-surface depth. This technique has already been applied to many challenging problems in materials characterization, from analysis of radiation damage, to colloidal crystals, to phonon-mediated thermal transport in nanostructured systems, to crystal orientation and lattice parameter determination. Examples of these applications, as well as inferring aspects of microstructural evolution, illustrate the wide potential reach of TGS to solve old materials challenges, and to uncover new science. We conclude by looking ahead at the tremendous potential of TGS for materials discovery and optimization when applied in situ to dynamically evolving systems.
A device based on a three-block Fresnel zone plate interferometer is proposed for hard X-ray phase-contrast imaging. The device combines a low requirement for the coherence of the initial radiation (the interferometer operates in the amplitude division mode) with an optical magnification of the image. A numerical simulation of the image formation is carried out, taking into account the limited source-interferometer distance, the size and spectral width of the X-ray source. The calculations show that the proposed set-up can be used as a phase-contrast microscope using laboratory hard X-ray sources.
Grating-based X-ray phase-contrast interferometry has a high application impact in material science and medicine for imaging of weakly absorbing (low Z) materials and soft tissues. For the absorbing gratings, casting of highly x-ray absorbing metals, such as Au and Pb alloys, has proven to be a viable way to generate large area periodic high aspect ratio microstructures. In this paper, we review the grating fabrication strategy with a special focus on a novel approach of casting low temperature melting alloys (Au-Sn and Pbbased alloy) into Si grating templates using hot embossing. The process, similar to nanoimprint lithography, requires particular adjusting efforts of process parameters as a function of the metal alloy and the grating feature size. The transition between solid and liquid state depends on the alloy phase diagram, the applied pressure can damage the high aspect ratio Si lamellas and the microstructure of the solid metal can affect the grating structure. We demonstrate that metal casting by hot embossing can be used to fabricate gratings on large area (up to 70x70 mm2) with aspect ratio up to 50:1 and pitch in the range of 1-20 {mu}m.
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