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Register a new userAcceleration of Phase Separation in Fe-base Ternary Alloys
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Mechanism for acceleration of phase separation in Fe-base ternary alloys was investigated with use of a model based on the Cahn-Hilliard equation. Behavior of the minor element in an Fe-base ternary alloy along the trajectory of the peak of the major element is dependent on the sign of the second derivative of the chemical free energy with respect to the concentrations of the major and minor elements. However, the concentration of the major element along the trajectory of its peak top increases with time regardless of the sign of the second derivative of the chemical free energy. The addition of a substitutional element to an Fe-base binary alloy with composition within the spinodal region was found to accelerate phase separation
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Most of the commercially important alloys are multicomponent, producing multiphase microstructures as a result of processing. When the coexisting phases are elastically coherent, the elastic interactions between these phases play a major role in the development of microstructures. To elucidate the key effects of elastic stress on microstructural evolution when more than two misfitting phases are present in the microstructure, we have developed a microelastic phase-field model in two dimensions to study phase separation in ternary alloy system. Numerical solutions of a set of coupled Cahn-Hilliard equations for the composition fields govern the spatiotemporal evolution of the three-phase microstructure. The model incorporates coherency strain interactions between the phases using Khachaturyans microelasticity theory. We systematically vary the misfit strains (magnitude and sign) between the phases along with the bulk alloy composition to study their effects on the morphological development of the phases and the resulting phase separation kinetics. We also vary the ratio of interfacial energies between the phases to understand the interplay between elastic and interfacial energies on morphological evolution. The sign and degree of misfit affect strain partitioning between the phases during spinodal decomposition, thereby affecting their compositional history and morphology. Moreover, strain partitioning affects solute partitioning and alters the kinetics of coarsening of the phases. The phases associated with higher misfit strain appear coarser and exhibit wider size distribution compared to those having lower misfit. When the interfacial energies satisfy complete wetting condition, phase separation leads to development of stable core-shell morphology depending on the misfit between the core (wetted) and the shell (wetting) phases.
The precipitate shape, size and distribution are crucial factors which determine the properties of several technologically important alloys. Elastic interactions between the inclusions modify their morphology and align them along elastically favourable crystallographic directions. Among the several factors contributing to the elastic interaction energy between precipitating phases, anisotropy in elastic moduli is decisive in the emergence of modulated structures during phase separation in elastically coherent alloy systems. We employ a phase-field model incorporating elastic interaction energy between the misfitting phases to study microstructural evolution in ternary three-phase alloy systems when the elastic moduli are anisotropic. The spatiotemporal evolution of the composition field variables is governed by solving a set of coupled Cahn-Hilliard equations numerically using a semi-implicit Fourier spectral technique. We methodically vary the misfit strains, alloy chemistry and elastic anisotropy to investigate their influence on domain morphology during phase separation. The coherency strains between the phases and alloy composition alter the coherent phase equilibria and decomposition pathways. The degree of anisotropy in elastic moduli modifies the elastic interaction energy between the precipitates depending on the sign and magnitude of relative misfits, and thus determines the shape and alignment of the inclusions in the microstructure.
Formation energy of the sigma-phase in the Fe-V alloy system, Delta E, was computed in the full compositional range of its occurrence (34 < x < 60) using the electronic band structure calculations by means of the KKR method. Delta E-values were found to strongly depend on the Fe concentration, also its variation with different site occupancies was characteristic of a given lattice site. Calculated magnetic and configuration entropy contributions were used to determine sublattice occupancies for various compositions and temperatures. The results agree well with those obtained from neutron diffraction measurements.
Segregation, precipitation, and phase separation in Fe-Cr systems is investigated. Monte Carlo simulations using semiempirical interatomic potential, first-principles total energy calculations, and experimental spectroscopy are used. In order to obtain a general picture of the relation of the atomic interactions and properties of Fe-Cr alloys in bulk, surface, and interface regions several complementary methods has to be used. Using Exact Muffin-Tin Orbitals method the effective chemical potential as a function of Cr content (0-15 at.% Cr) is calculated for a surface, second atomic layer and bulk. At ~10 at.% Cr in the alloy the reversal of the driving force of a Cr atom to occupy either bulk or surface sites is obtained. The Cr containing surfaces are expected when the Cr content exceeds ~10 at.%. The second atomic layer forms about 0.3 eV barrier for the migration of Cr atoms between bulk and surface atomic layer. To get information on Fe-Cr in larger scales we use semiempirical methods. Using combined Monte Carlo molecular dynamics simulations, based on semiempirical potential, the precipitation of Cr into isolated pockets in bulk Fe-Cr and the upper limit of the solubility of Cr into Fe layers in Fe/Cr layer system is studied. The theoretical predictions are tested using spectroscopic measurements. Hard X-ray photoelectron spectroscopy and Auger electron spectroscopy investigations were carried out to explore Cr segregation and precipitation in Fe/Cr double layer and Fe_0.95Cr_0.05 and Fe_0.85Cr_0.15 alloys. Initial oxidation of Fe-Cr was investigated experimentally at 10^-8 Torr pressure of the spectrometers showing intense Cr_2O_3 signal. Cr segregation and the formation of Cr rich precipitates were traced by analysing the experimental spectral intensities with respect to annealing time, Cr content, and kinetic energy of the exited electron.
A series of sigma-phase Fe_{100-x}V_x samples with 34.4 < x < 59.0 were investigated by neutron and X-ray diffraction and Mossbauer spectroscopy (MS) techniques. The first two methods were used for verification of the transformation from alpha to sigma phase and they also permitted to determine lattice parameters of the unit cell. With MS the Debye temperature, T_D, was evaluated from the temperature dependence of the centre shift, <CS>, assuming its entire temperature dependence originates from the second-order Doppler shift. To our best knowledge, it is the first ever-reported study on T_D in sigma-FeV alloys. Both attice parameters i.e. a and c were revealed to linearly increase with x. T_D shows, however, a non-monotonic behaviour as a function of composition with its extreme values between 425K for x=40 and 600K for x=59. A local maximum of 525K was found to exist at x=43.
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