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Register a new userError Identification and Recovery in Robotic Snap Assembly
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Added by
Kensuke Harada
Publication date
2021
fields
Informatics Engineering
and research's language is
English
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Existing methods for predicting robotic snap joint assembly cannot predict failures before their occurrence. To address this limitation, this paper proposes a method for predicting error states before the occurence of error, thereby enabling timely recovery. Robotic snap joint assembly requires precise positioning; therefore, even a slight offset between parts can lead to assembly failure. To correctly predict error states, we apply functional principal component analysis (fPCA) to 6D force/torque profiles that are terminated before the occurence of an error. The error state is identified by applying a feature vector to a decision tree, wherein the support vector machine (SVM) is employed at each node. If the estimation accuracy is low, we perform additional probing to more correctly identify the error state. Finally, after identifying the error state, a robot performs the error recovery motion based on the identified error state. Through the experimental results of assembling plastic parts with four snap joints, we show that the error states can be correctly estimated and a robot can recover from the identified error state.
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In this work, motivated by recent manufacturing trends, we investigate autonomous robotic assembly. Industrial assembly tasks require contact-rich manipulation skills, which are challenging to acquire using classical control and motion planning approaches. Consequently, robot controllers for assembly domains are presently engineered to solve a particular task, and cannot easily handle variations in the product or environment. Reinforcement learning (RL) is a promising approach for autonomously acquiring robot skills that involve contact-rich dynamics. However, RL relies on random exploration for learning a control policy, which requires many robot executions, and often gets trapped in locally suboptimal solutions. Instead, we posit that prior knowledge, when available, can improve RL performance. We exploit the fact that in modern assembly domains, geometric information about the task is readily available via the CAD design files. We propose to leverage this prior knowledge by guiding RL along a geometric motion plan, calculated using the CAD data. We show that our approach effectively improves over traditional control approaches for tracking the motion plan, and can solve assembly tasks that require high precision, even without accurate state estimation. In addition, we propose a neural network architecture that can learn to track the motion plan, and generalize the assembly controller to changes in the object positions.
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