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Register a new userA micromechanical analysis of intergranular stress corrosion cracking of an irradiated austenitic stainless steel
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Irradiation Assisted Stress Corrosion Cracking (IASCC) is a material degradation phenomenon affecting austenitic stainless steels used in nuclear Pressurized Water Reactors (PWR), leading to the initiation and propagation of intergranular cracks. Such phenomenon belongs to the broader class of InterGranular Stress Corrosion Cracking (IGSCC). A micromechanical analysis of IGSCC of an irradiated austenitic stainless steel is performed in this study to assess local cracking conditions. A 304L proton irradiated sample tested in PWR environment and showing intergranular cracking is investigated. Serial sectioning, Electron BackScatter Diffraction (EBSD) and a two-step misalignment procedure are performed to reconstruct the 3D microstructure over an extended volume, to assess statistically cracking criteria. A methodology is also developed to compute Grain Boundary (GB) normal orientations based on the EBSD measurements. The statistical analysis shows that cracking occurs preferentially for GB normals aligned with the mechanical loading axis, but also for low values of the Luster-Morris slip transmission parameter. Micromechanical simulations based on the reconstructed 3D microstructure, FFT-based solver and crystal plasticity constitutive equations modified to account for slip transmission at grain boundaries are finally performed. These simulations rationalize the correlation obtained experimentally into a single stress-based criterion. The actual strengths and weaknesses of such micromechanical approach are discussed.
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In order to predict InterGranular Stress Corrosion Cracking (IGSCC) of post-irradiated austenitic stainless steel in Light Water Reactor (LWR) environment, reliable predictions of intergranular stresses are required. Finite elements simulations have been performed on realistic polycrystalline aggregate with a recently proposed physically-based crystal plasticity constitutive equations validated for neutron-irradiated austenitic stainless steel. Intergranular normal stress probability density functions are found with respect to plastic strain and irradiation level, for uniaxial loading conditions. In addition, plastic slip activity jumps at grain boundaries are also presented. Intergranular normal stress distributions describe, from a statistical point of view, the potential increase of intergranular stress with respect to the macroscopic stress due to grain-grain interactions. The distributions are shown to be well described by a master curve once rescaled by the macroscopic stress, in the range of irradiation level and strain considered in this study. The upper tail of this master curve is shown to be insensitive to free surface effect, which is relevant for IGSCC
The mechanism of AgCl-induced stress corrosion cracking of Ti-6246 was examined at SI{500}{megapascal} and SI{380}{celsius} for SI{24}{hour} exposures. SEM and STEM-EDX examination of a FIB-sectioned blister and crack showed that metallic Ag was formed and migrated along the crack. TEM analysis also revealed the presence of ce{SnO2} and ce{Al2O3} corrosion products mixed into ce{TiO2}. The fracture surface has a transgranular nature with a brittle appearance in the primary $alpha$ phase. Long, straight and non-interacting dislocations were observed in a cleavage-fractured primary $alpha$ grain, with basal and pyramidal traces. This is consistent with a dislocation emission view of the the cracking mechanism.
The mechanism of the evolution of the deformed microstructure at the earliest stage of annealing where the existence of the lowest length scale substructure paves the way to the formation of the so-called subgrains, has been studied for the first time. The study has been performed at high temperature on heavily deformed Ti-modified austenitic stainless steel using X-ray diffraction technique. Significant changes were observed in the values of the domain size, both with time and temperature. Two different types of mechanism have been proposed to be involved during the microstructural evolution at the earliest stages of annealing. The nature of the growth of domains with time at different temperatures has been modelled using these mechanisms. High-resolution transmission electron microscopy has been used to view the microstructure of the deformed and annealed sample and the results have been corroborated successfully with those found from the X-ray diffraction techniques.
The elastoplastic behavior of a two-phase stainless steel alloy is explored at the crystal scale for five levels of stress biaxiality. The crystal lattice (elastic) strains were measured with neutron diffraction using tubular samples subjected to different combinations of axial load and internal pressure to achieve a range of biaxial stress ratios. Finite element simulations were conducted on virtual polycrystals using loading histories that mimicked the experimental protocols. For this, two-phase microstructures were instantiated based on microscopy images of the grain and phase topologies and on crystallographic orientation distributions from neutron diffraction. Detailed comparisons were made between the measured and computed lattice strains for several crystal reflections in both phases for scattering vectors in the axial, radial and hoop directions that confirm the models ability to accurate predict the evolving local stress states. A strength-to-stiffness parameter for multiaxial stress states was applied to explain the initiation of yielding across the polycrystalline samples across the five levels of stress biaxiality. Finally, building off the multiaxial strength-to-stiffness, the propagation of yielding over the volume of a polycrystal was estimated in terms of an equation that provides the local stress necessary to initiate within crystals in terms of the macroscopic stress.
Intermetallic phases in a recently developed Al-Li-Cu-Mg alloy have been investigated to understand their roles in the initiation and propagation processes of intergranular corrosion. Corrosion initiation involves trenching formation in the Al matrix adjacent to the large particles of Al7Cu2(Fe, Mn) phases. These phases containing Li are electrochemically active and susceptible to self-dissolution via a de-alloying mechanism during corrosion process. The subsurface particles of Al7Cu2(Fe, Mn) and Al20Cu2Mn3 phases act as the internal cathodes for continuous corrosion propagation along the particle-matrix interface and the associated grain boundaries. Corrosion propagation along the particle-matrix interface was facilitated by the anodic dissolution of the surrounding Al matrix due to the micro-galvanic interaction with the cathodic intermetallic phases. In addition, T1 (Al2CuLi) precipitates and the isolated particles of Al7Cu2(Fe, Mn) and Al20Cu2Mn3 phases were dissolved along the path of corrosion propagation. The dissolved metal ions were redeposited through the network of crevice.
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