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Use of 3D printing in astronomical mirror fabrication

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 Added by M\\'elanie Roulet
 Publication date 2020
  fields Physics
and research's language is English




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In this paper we are exploring the possibilities of 3D printing in the fabrication of mirrors for astronomy. Taking the advantages of 3D printing to solve the existing problems caused by traditional manufacturing, two proof-of-concept mirror fabrication strategies are investigated in this paper. The First concept is a deformable mirror with embedded actuator supports system to minimise errors caused by the bonding interfaces during mirror assembly. The second concept is the adaption of the Stress Mirror Polishing (SMP) technique to a variety of mirror shapes by implemented a printed thickness distribution on the back side of the mirror. Design investigations and prototypes plans are presented for both studies.



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3D printing, also called additive manufacturing, offers a new vision for optical fabrication in term of achievable optical quality and reduction of weight and cost. In this paper we describe two different ways to use this technique in the fabrication process. The first method makes use of 3D printing in the fabrication of warping harnesses for stress polishing, and we apply that to the fabrication of the WFIRST coronagraph off axis parabolas. The second method considers a proof of concept for 3D printing of lightweight X-Ray mirrors, targeting the next generation of X-rays telescopes. Stress polishing is well suited for the fabrication of the high quality off axis parabolas required by the coronagraph to image exoplanets.. Here we describe a new design of warping harness which can generate astigmatism and coma with only one actuator. The idea is to incorporate 3D printing in the manufacturing of the warping harness. The method depicted in this paper demonstrates that we reach the tight precision required at the mirrors surface. Moreover the error introduced by the warping harness fabricated by 3D printing does not impact the final error budget. Concerning the proof of concept project, we investigate 3D printing towards lightweight X-ray mirrors. We present the surface metrology of test samples fabricated by stereo lithography (SLA) and Selective Laser Sintering (SLS) with different materials. The lightweighting of the samples is composed of a series of arches. By complementing 3D printing with finite element analysis topology optimization we can simulate a specific optimum shape for the given input parameters and external boundary conditions. The next set of prototypes is designed taking to account the calculation of topology optimisation.
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3-D printing moves beyond interactive 3-D graphics and provides an excellent tool for both visual and tactile learners, since 3-D printing can now easily communicate complex geometries and full color information. Some limitations of interactive 3-D graphics are also alleviated by 3-D printable models, including issues of limited software support, portability, accessibility, and sustainability. We describe the motivations, methods, and results of our work on using 3-D printing (1) to visualize and understand the Eta Car Homunculus nebula and central binary system and (2) for astronomy outreach and education, specifically, with visually impaired students. One new result we present is the ability to 3-D print full-color models of Eta Cars colliding stellar winds. We also demonstrate how 3-D printing has helped us communicate our improved understanding of the detailed structure of Eta Cars Homunculus nebula and central binary colliding stellar winds, and their links to each other. Attached to this article are full-color 3-D printable files of both a red-blue Homunculus model and the Eta Car colliding stellar winds at orbital phase 1.045. 3-D printing could prove to be vital to how astronomers reach out and share their work with each other, the public, and new audiences.
The Flexible Image Transport System (FITS) standard has been a great boon to astronomy, allowing observatories, scientists and the public to exchange astronomical information easily. The FITS standard, however, is showing its age. Developed in the late 1970s, the FITS authors made a number of implementation choices that, while common at the time, are now seen to limit its utility with modern data. The authors of the FITS standard could not anticipate the challenges which we are facing today in astronomical computing. Difficulties we now face include, but are not limited to, addressing the need to handle an expanded range of specialized data product types (data models), being more conducive to the networked exchange and storage of data, handling very large datasets, and capturing significantly more complex metadata and data relationships. There are members of the community today who find some or all of these limitations unworkable, and have decided to move ahead with storing data in other formats. If this fragmentation continues, we risk abandoning the advantages of broad interoperability, and ready archivability, that the FITS format provides for astronomy. In this paper we detail some selected important problems which exist within the FITS standard today. These problems may provide insight into deeper underlying issues which reside in the format and we provide a discussion of some lessons learned. It is not our intention here to prescribe specific remedies to these issues; rather, it is to call attention of the FITS and greater astronomical computing communities to these problems in the hope that it will spur action to address them.
The Flexible Image Transport System (FITS) standard has been a great boon to astronomy, allowing observatories, scientists and the public to exchange astronomical information easily. The FITS standard is, however, showing its age. Developed in the late 1970s the FITS authors made a number of implementation choices for the format that, while common at the time, are now seen to limit its utility with modern data. The authors of the FITS standard could not appreciate the challenges which we would be facing today in astronomical computing. Difficulties we now face include, but are not limited to, having to address the need to handle an expanded range of specialized data product types (data models), being more conducive to the networked exchange and storage of data, handling very large datasets and the need to capture significantly more complex metadata and data relationships. There are members of the community today who find some (or all) of these limitations unworkable, and have decided to move ahead with storing data in other formats. This reaction should be taken as a wakeup call to the FITS community to make changes in the FITS standard, or to see its usage fall. In this paper we detail some selected important problems which exist within the FITS standard today. It is not our intention to prescribe specific remedies to these issues; rather, we hope to call attention of the FITS and greater astronomical computing communities to these issues in the hopes that it will spur action to address them.
We present a fiber sensor based on an active integrated component which could be effectively used to measure the longitudinal vibration modes of telescope mirrors in an interferometric array. We demonstrate the possibility to measure vibrations with frequencies up to $simeq 100$ Hz with a precision better than 10 nm.
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