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Industry-Relevant Implicit Large-Eddy Simulation of a High-Performance Road Car via Spectral/hp Element Methods

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 Publication date 2020
and research's language is English




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We present a successful deployment of high-fidelity Large-Eddy Simulation (LES) technologies based on spectral/hp element methods to industrial flow problems, which are characterized by high Reynolds numbers and complex geometries. In particular, we describe the numerical methods, software development and steps that were required to perform the implicit LES of a real automotive car, namely the Elemental Rp1 model. To the best of the authors knowledge, this simulation represents the first fifth-order accurate transient LES of an entire real car geometry. Moreover, this constitutes a key milestone towards considerably expanding the computational design envelope currently allowed in industry, where steady-state modelling remains the standard. To this end, a number of novel developments had to be made in order to overcome obstacles in mesh generation and solver technology to achieve this simulation, which we detail in this paper. The main objective is to present to the industrial and applied mathematics community, a viable pathway to translate academic developments into industrial tools, that can substantially advance the analysis and design capabilities of high-end engineering stakeholders. The novel developments and results were achieved using the academic-driven open-source framework Nektar++.

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Nektar++ is an open-source framework that provides a flexible, high-performance and scalable platform for the development of solvers for partial differential equations using the high-order spectral/$hp$ element method. In particular, Nektar++ aims to overcome the complex implementation challenges that are often associated with high-order methods, thereby allowing them to be more readily used in a wide range of application areas. In this paper, we present the algorithmic, implementation and application developments associated with our Nektar++ version 5.0 release. We describe some of the key software and performance developments, including our strategies on parallel I/O, on in situ processing, the use of collective operations for exploiting current and emerging hardware, and interfaces to enable multi-solver coupling. Furthermore, we provide details on a newly developed Python interface that enables a more rapid introduction for new users unfamiliar with spectral/$hp$ element methods, C++ and/or Nektar++. This release also incorporates a number of numerical method developments - in particular: the method of moving frames, which provides an additional approach for the simulation of equations on embedded curvilinear manifolds and domains; a means of handling spatially variable polynomial order; and a novel technique for quasi-3D simulations to permit spatially-varying perturbations to the geometry in the homogeneous direction. Finally, we demonstrate the new application-level features provided in this release, namely: a facility for generating high-order curvilinear meshes called NekMesh; a novel new AcousticSolver for aeroacoustic problems; our development of a thick strip model for the modelling of fluid-structure interaction problems in the context of vortex-induced vibrations. We conclude by commenting some directions for future code development and expansion.
We introduce a textit{non-modal} analysis technique that characterizes the diffusion properties of spectral element methods for linear convection-diffusion systems. While strictly speaking only valid for linear problems, the analysis is devised so that it can give critical insights on two questions: (i) Why do spectral element methods suffer from stability issues in under-resolved computations of nonlinear problems? And, (ii) why do they successfully predict under-resolved turbulent flows even without a subgrid-scale model? The answer to these two questions can in turn provide crucial guidelines to construct more robust and accurate schemes for complex under-resolved flows, commonly found in industrial applications. For illustration purposes, this analysis technique is applied to the hybridized discontinuous Galerkin methods as representatives of spectral element methods. The effect of the polynomial order, the upwinding parameter and the Peclet number on the so-called textit{short-term diffusion} of the scheme are investigated. From a purely non-modal analysis point of view, polynomial orders between $2$ and $4$ with standard upwinding are well suited for under-resolved turbulence simulations. For lower polynomial orders, diffusion is introduced in scales that are much larger than the grid resolution. For higher polynomial orders, as well as for strong under/over-upwinding, robustness issues can be expected. The non-modal analysis results are then tested against under-resolved turbulence simulations of the Burgers, Euler and Navier-Stokes equations. While devised in the linear setting, our non-modal analysis succeeds to predict the behavior of the scheme in the nonlinear problems considered.
The Large Eddy Simulation (LES) approach - solving numerically the large scales of a turbulent system and accounting for the small-scale influence through a model - is applied to nonlinear gyrokinetic systems that are driven by a number of different microinstabilities. Comparisons between modeled, lower resolution, and higher resolution simulations are performed for an experimental measurable quantity, the electron density fluctuation spectrum. Moreover, the validation and applicability of LES is demonstrated through a series of diagnostics based on the free energetics of the system.
Emerging commercial and academic tools are regularly being applied to the design of road and race cars, but there currently are no well-established benchmark cases to study the aerodynamics of race car wings in ground effect. In this paper we propose a new test case, with a relatively complex geometry, supported by the availability of CAD model and experimental results. We refer to the test case as the Imperial Front Wing, originally based on the front wing and endplate design of the McLaren 17D race car. A comparison of different resolutions of a high fidelity spectral/hp element simulation using under-resolved DNS/implicit LES approach with fourth and fifth polynomial order is presented. The results demonstrate good correlation to both the wall-bounded streaklines obtained by oil flow visualization and experimental PIV results, correctly predicting key characteristics of the time-averaged flow structures, namely intensity, contours and locations. This study highlights the resolution requirements in capturing salient flow features arising from this type of challenging geometry, providing an interesting test case for both traditional and emerging high-fidelity simulations.
132 - Vidhi Zala , Robert M. Kirby , 2021
Finite element simulations have been used to solve various partial differential equations (PDEs) that model physical, chemical, and biological phenomena. The resulting discretized solutions to PDEs often do not satisfy requisite physical properties, such as positivity or monotonicity. Such invalid solutions pose both modeling challenges, since the physical interpretation of simulation results is not possible, and computational challenges, since such properties may be required to advance the scheme. We, therefore, consider the problem of computing solutions that preserve these structural solution properties, which we enforce as additional constraints on the solution. We consider in particular the class of convex constraints, which includes positivity and monotonicity. By embedding such constraints as a postprocessing convex optimization procedure, we can compute solutions that satisfy general types of convex constraints. For certain types of constraints (including positivity and monotonicity), the optimization is a filter, i.e., a norm-decreasing operation. We provide a variety of tests on one-dimensional time-dependent PDEs that demonstrate the methods efficacy, and we empirically show that rates of convergence are unaffected by the inclusion of the constraints.
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