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Register a new userThe Role of Grain Boundary Wetting for Metal Induced Embrittlement in Press Hardened Galvanized 20MnB8 Steel: A Nanoscale Investigation
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Grain boundary wetting as a preliminary stage for zinc induced grain boundary weakening and embrittlement in a Zn coated press hardened 20MnB8 steel was analyzed by means of electron backscatter diffraction, Auger electron spectroscopy, energy dispersive X-ray analysis and transmission electron microscopy on the nanometer scale. Microcracks at prior austenite grains boundaries were observed and structures developed after microcrack formation were identified. Zn/Fe intermetallic phases, smaller than 100 nm in size, are present at the crack surfaces and at the wedge-shaped crack tips. In order to get a complete picture, including the microstructure before cracking, an undeformed, electrolytically coated reference sample which underwent the same heat treatment as the press hardened material was investigated. Here, Zn, in the order of one atomic layer or less, could be found along prior austenite grain boundaries several micrometer away from the actual Zn/Fe phases in the coating. From this, we conclude that grain boundary weakening by Zn wetting of prior austenitic grain boundaries cannot be ruled out as necessary condition for microcrack formation from a physical characterization point of view.
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Electric fields and currents, which are used in innovative materials processing and electrochemical energy conversion, can often alter microstructures in unexpected ways. However, little is known about the underlying mechanisms. Using ZnO-Bi2O3 as a model system, this study uncovers how an applied electric current can change the microstructural evolution through an electrochemically induced grain boundary (GB) transition. By combining aberration-corrected electron microscopy, photoluminescence spectroscopy, first-principles calculations, a generalizable thermodynamic model, and ab initio molecular dynamics, this study reveals that electrochemical reduction can cause a GB disorder-to-order transition to markedly increase GB diffusivities and mobilities. Consequently, abruptly enhanced or abnormal grain growth takes place. These findings advance our fundamental knowledge of GB complexion (phase-like) transitions and electric field effects on microstructural stability and evolution, with broad scientific and technological impacts. A new method to tailor the GB structures and properties, as well as the microstructures, electrochemically can also be envisioned.
A detailed theoretical and numerical investigation of the infinitesimal single-crystal gradient plasticity and grain-boundary theory of Gurtin (2008) A theory of grain boundaries that accounts automatically for grain misorientation and grain-boundary orientation. Journal of the Mechanics and Physics of Solids 56 (2), 640-662, is performed. The governing equations and flow laws are recast in variational form. The associated incremental problem is formulated in minimization form and provides the basis for the subsequent finite element formulation. Various choices of the kinematic measure used to characterize the ability of the grain boundary to impede the flow of dislocations are compared. An alternative measure is also suggested. A series of three-dimensional numerical examples serve to elucidate the theory.
We apply inline electron holography to investigate the electrostatic potential across an individual BaZr0.9Y0.1O3 grain boundary. With holography, we measure a grain boundary potential of -1.3 V. Electron energy loss spectroscopy analyses indicate that barium vacancies at the grain boundary are the main contributors to the potential well in this sample. Furthermore, geometric phase analysis and density functional theory calculations suggest that reduced atomic density at the grain boundary also contributes to the experimentally measured potential well.
Drying induced cracking of concrete surfaces and repair layers is a common problem. A principal cause for this type of cracking is the moisture and resulting contraction gradient that develops in the cement paste matrix upon drying. This phenomenon has been experimentally quantified in unconfined hardened cement paste samples using a fluorescent resin impregnation technique. The effects of sample thickness and drying method on surface crack density and crack penetration depth are reported and explained. Finite element modelling of moisture gradients indicate the important role of the film coefficient in desiccation cracking of unconfined samples. The critical thickness for samples to remain crack-free upon drying was in the range of 2-5 mm depending on drying method. In thicker samples a crack spacing doubling process was observed that is in agreement with theoretical predictions.
Mg grain boundary (GB) segregation and GB diffusion can impact the processing and properties of Al-Mg alloys. Yet, Mg GB diffusion in Al has not been measured experimentally or predicted by simulations. We apply atomistic computer simulations to predict the amount and the free energy of Mg GB segregation, and the impact of segregation on GB diffusion of both alloy components. At low temperatures, Mg atoms segregated to a tilt GB form clusters with highly anisotropic shapes. Mg diffuses in Al GBs slower than Al itself, and both components diffuse slowly in comparison with Al GB self-diffusion. Thus, Mg segregation significantly reduces the rate of mass transport along GBs in Al-Mg alloys. The reduced atomic mobility can be responsible for the improved stability of the microstructure at elevated temperatures.
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