No Arabic abstract
Shape control is critical to ensure the quality of composite fuselage assembly. In current practice, the structures are adjusted to the design shape in terms of the $ell_2$ loss for further assembly without considering the existing dimensional gap between two structures. Such practice has two limitations: (1) the design shape may not be the optimal shape in terms of a pair of incoming fuselages with different incoming dimensions; (2) the maximum gap is the key concern during the fuselage assembly process. This paper proposes an optimal shape control methodology via the $ell_infty$ loss for composite fuselage assembly process by considering the existing dimensional gap between the incoming pair of fuselages. Besides, due to the limitation on the number of available actuators in practice, we face an important problem of finding the best locations for the actuators among many potential locations, which makes the problem a sparse estimation problem. We are the first to solve the optimal shape control in fuselage assembly process using the $ell_infty$ model under the framework of sparse estimation, where we use the $ell_1$ penalty to control the sparsity of the resulting estimator. From statistical point of view, this can be formulated as the $ell_infty$ loss based linear regression, and under some standard assumptions, such as the restricted eigenvalue (RE) conditions, and the light tailed noise, the non-asymptotic estimation error of the $ell_1$ regularized $ell_infty$ linear model is derived to be the order of $O(sigmasqrt{frac{Slog p}{n}})$, which meets the upper-bound in the existing literature. Compared to the current practice, the case study shows that our proposed method significantly reduces the maximum gap between two fuselages after shape adjustments.
Estimation of model parameters of computer simulators, also known as calibration, is an important topic in many engineering applications. In this paper, we consider the calibration of computer model parameters with the help of engineering design knowledge. We introduce the concept of sensible (calibration) variables. Sensible variables are model parameters which are sensitive in the engineering modeling, and whose optimal values differ from the engineering design values.We propose an effective calibration method to identify and adjust the sensible variables with limited physical experimental data. The methodology is applied to a composite fuselage simulation problem.
In the machine learning domain, active learning is an iterative data selection algorithm for maximizing information acquisition and improving model performance with limited training samples. It is very useful, especially for the industrial applications where training samples are expensive, time-consuming, or difficult to obtain. Existing methods mainly focus on active learning for classification, and a few methods are designed for regression such as linear regression or Gaussian process. Uncertainties from measurement errors and intrinsic input noise inevitably exist in the experimental data, which further affects the modeling performance. The existing active learning methods do not incorporate these uncertainties for Gaussian process. In this paper, we propose two new active learning algorithms for the Gaussian process with uncertainties, which are variance-based weighted active learning algorithm and D-optimal weighted active learning algorithm. Through numerical study, we show that the proposed approach can incorporate the impact from uncertainties, and realize better prediction performance. This approach has been applied to improving the predictive modeling for automatic shape control of composite fuselage.
Sequential assembly with geometric primitives has drawn attention in robotics and 3D vision since it yields a practical blueprint to construct a target shape. However, due to its combinatorial property, a greedy method falls short of generating a sequence of volumetric primitives. To alleviate this consequence induced by a huge number of feasible combinations, we propose a combinatorial 3D shape generation framework. The proposed framework reflects an important aspect of human generation processes in real life -- we often create a 3D shape by sequentially assembling unit primitives with geometric constraints. To find the desired combination regarding combination evaluations, we adopt Bayesian optimization, which is able to exploit and explore efficiently the feasible regions constrained by the current primitive placements. An evaluation function conveys global structure guidance for an assembly process and stability in terms of gravity and external forces simultaneously. Experimental results demonstrate that our method successfully generates combinatorial 3D shapes and simulates more realistic generation processes. We also introduce a new dataset for combinatorial 3D shape generation. All the codes are available at url{https://github.com/POSTECH-CVLab/Combinatorial-3D-Shape-Generation}.
This paper addresses the problem of control synthesis for nonlinear optimal control problems in the presence of state and input constraints. The presented approach relies upon transforming the given problem into an infinite-dimensional linear program over the space of measures. To generate approximations to this infinite-dimensional program, a sequence of Semi-Definite Programs (SDP)s is formulated in the instance of polynomial cost and dynamics with semi-algebraic state and bounded input constraints. A method to extract a polynomial control function from each SDP is also given. This paper proves that the controller synthesized from each of these SDPs generates a sequence of values that converge from below to the value of the optimal control of the original optimal control problem. In contrast to existing approaches, the presented method does not assume that the optimal control is continuous while still proving that the sequence of approximations is optimal. Moreover, the sequence of controllers that are synthesized using the presented approach are proven to converge to the true optimal control. The performance of the presented method is demonstrated on three examples.
In automated manufacturing, robots must reliably assemble parts of various geometries and low tolerances. Ideally, they plan the required motions autonomously. This poses a substantial challenge due to high-dimensional state spaces and non-linear contact-dynamics. Furthermore, object poses and model parameters, such as friction, are not exactly known and a source of uncertainty. The method proposed in this paper models the task of parts assembly as a belief space planning problem over an underlying impedance-controlled, compliant system. To solve this planning problem we introduce an asymptotically optimal belief space planner by extending an optimal, randomized, kinodynamic motion planner to non-deterministic domains. Under an expansiveness assumption we establish probabilistic completeness and asymptotic optimality. We validate our approach in thorough, simulated and real-world experiments of multiple assembly tasks. The experiments demonstrate our planners ability to reliably assemble objects, solely based on CAD models as input.