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Drag reduction in boiling Taylor-Couette turbulence

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 Added by Rodrigo Ezeta
 Publication date 2019
  fields Physics
and research's language is English




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We create a highly controlled lab environment-accessible to both global and local monitoring-to analyse turbulent boiling flows and in particular their shear stress in a statistically stationary state. Namely, by precisely monitoring the drag of strongly turbulent Taylor-Couette flow (the flow in between two co-axially rotating cylinders, Reynolds number $textrm{Re}approx 10^6$) during its transition from non-boiling to boiling, we show that the intuitive expectation, namely that a few volume percent of vapor bubbles would correspondingly change the global drag by a few percent, is wrong. Rather, we find that for these conditions a dramatic global drag reduction of up to 45% occurs. We connect this global result to our local observations, showing that for major drag reduction the vapor bubble deformability is crucial, corresponding to Weber numbers larger than one. We compare our findings with those for turbulent flows with gas bubbles, which obey very different physics than vapor bubbles. Nonetheless, we find remarkable similarities and explain these.



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In this study we experimentally investigate bubbly drag reduction in a highly turbulent flow of water with dispersed air at $5.0 times 10^{5} leq text{Re} leq 1.7 times 10^{6}$ over a non-wetting surface containing micro-scale roughness. To do so, the Taylor-Couette geometry is used, allowing for both accurate global drag and local flow measurements. The inner cylinder - coated with a rough, hydrophobic material - is rotating, whereas the smooth outer cylinder is kept stationary. The crucial control parameter is the air volume fraction $alpha$ present in the working fluid. For small volume fractions ($alpha < {4},%$), we observe that the surface roughness from the coating increases the drag. For large volume fractions of air ($alpha geq 4,%$), the drag decreases compared to the case with both the inner and outer cylinders uncoated, i.e. smooth and hydrophilic, using the same volume fraction of air. This suggests that two competing mechanisms are at place: on the one hand the roughness invokes an extension of the log-layer - resulting in an increase in drag - and on the other hand there is a drag-reducing mechanism of the hydrophobic surface interacting with the bubbly liquid. The balance between these two effects determines whether there is overall drag reduction or drag enhancement. For further increased bubble concentration $alpha = {6},%$ we find a saturation of the drag reduction effect. Our study gives guidelines for industrial applications of bubbly drag reduction in hydrophobic wall-bounded turbulent flows.
We experimentally study the influence of wall roughness on bubble drag reduction in turbulent Taylor-Couette flow, i.e. the flow between two concentric, independently rotating cylinders. We measure the drag in the system for the cases with and without air, and add roughness by installing transverse ribs on either one or both of the cylinders. For the smooth wall case (no ribs) and the case of ribs on the inner cylinder only, we observe strong drag reduction up to $DR=33%$ and $DR=23%$, respectively, for a void fraction of $alpha=6%$. However, with ribs mounted on both cylinders or on the outer cylinder only, the drag reduction is weak, less than $DR=11%$, and thus quite close to the trivial effect of reduced effective density. Flow visualizations show that stable turbulent Taylor vortices --- large scale vortical structures --- are induced in these two cases, i.e. the cases with ribs on the outer cylinder. These strong secondary flows move the bubbles away from the boundary layer, making the bubbles less effective than what had previously been observed for the smooth-wall case. Measurements with counter-rotating smooth cylinders, a regime in which pronounced Taylor rolls are also induced, confirm that it is really the Taylor vortices that weaken the bubble drag reduction mechanism. Our findings show that, although bubble drag reduction can indeed be effective for smooth walls, its effect can be spoiled by e.g. biofouling and omnipresent wall roughness, as the roughness can induce strong secondary flows.
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We study periodically driven Taylor-Couette turbulence, i.e. the flow confined between two concentric, independently rotating cylinders. Here, the inner cylinder is driven sinusoidally while the outer cylinder is kept at rest (time-averaged Reynolds number is $Re_i = 5 times 10^5$). Using particle image velocimetry (PIV), we measure the velocity over a wide range of modulation periods, corresponding to a change in Womersley number in the range $15 leq Wo leq 114$. To understand how the flow responds to a given modulation, we calculate the phase delay and amplitude response of the azimuthal velocity. In agreement with earlier theoretical and numerical work, we find that for large modulation periods the system follows the given modulation of the driving, i.e. the system behaves quasi-stationary. For smaller modulation periods, the flow cannot follow the modulation, and the flow velocity responds with a phase delay and a smaller amplitude response to the given modulation. If we compare our results with numerical and theoretical results for the laminar case, we find that the scalings of the phase delay and the amplitude response are similar. However, the local response in the bulk of the flow is independent of the distance to the modulated boundary. Apparently, the turbulent mixing is strong enough to prevent the flow from having radius-dependent responses to the given modulation.
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