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Phase selection and microstructure of slowly solidified Al-Cu-Fe alloys

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 Publication date 2019
  fields Physics
and research's language is English




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The search for effective methods to fabricate bulk single-phase quasicrystalline Al-Cu-Fe alloys is currently an important task. Crucial to solving this problem is to understand mechanisms of phase formation in this system. Here we study crystallization sequence during solidification as well as the conditions of solid phase formation in slowly solidified Al-Cu-Fe alloys in a wide range of compositions. Concentration dependencies of undercoolability were also constructed by differential thermal analysis method. These experimental results are compared with data on chemical short-range order in the liquid state determined from textit{ab initio} molecular dynamic simulations. We observe that main features of interatomic interaction in the Al-Cu-Fe alloys are similar for both liquid and solid states and they change in the vicinity of i-phase composition. In the concentration region, where the i-phase forms from the melt, both the undercoolability and the crystallization character depend on the temperature of the melts before cooling.

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Understanding the mechanisms which relate properties of liquid and solid phases is crucial for fabricating new advanced solid materials, such as glasses, quasicrystals and high-entropy alloys. Here we address this issue for quasicrystal-forming Al-Cu-Fe alloys which can serve as a model for studying microscopic mechanisms of quasicrystal formation. We study experimentally two structural-sensitive properties of the liquid -- viscosity and undercoolability -- and compare results with textit{ab initio} investigations of short-range order (SRO). We observe that SRO in Al-Cu-Fe melts is polytetrahedral and mainly presented by distorted Kasper polyhedra. However, topologically perfect icosahedra are almost absent an even stoichiometry of icosahedral quasicrystal phase that suggests the topological structure of local polyhedra does not survive upon melting. It is shown that the main features of interatomic interaction in Al-Cu-Fe system, extracted from radial distribution function and bong-angle distribution function, are the same for both liquid and solid states. In particular, the system demonstrates pronounced repulsion between Fe and Cu as well as strong chemical interaction between Fe and Al, which are almost concentration-independent. We argue that SRO and structural-sensitive properties of a melt may serve as useful indicators of solid phase formation. In particular, in the concentration region corresponding to the composition of the icosahedral phase, a change in the chemical short-range order is observed, which leads to minima on the viscosity and udercoolability isotherms and has a noticeable effect on the initial stage of solidification.
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