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Register a new userZirconia nano-colloids transfer from continuous hydrothermal synthesis to inkjet printing
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Water dispersion of nanometric yttria stabilized zirconia (YSZ) particles synthesized by continuous hydrothermal synthesis are transferred into nanoinks for thin film deposition. YSZ nanoparticles are synthesized in supercritical conditions resulting in highly dispersed crystals of 10 nm in size. The rheology of the colloid is tailored to achieve inkjet printability (Z) by using additives for regulating viscosity and surface tension. Inks with a wide range of properties are produced. A remarkable effect of nanoparticles on the ink printability is registered even at solid load < 1% vol. In particular, nanoparticles hinder the droplet formation at low values of the printability while suitable jetting is observed at high Z values, i.e. Z ca. 20. For the optimized inks, we achieve high quality printing with lateral and thickness resolution of 70 um and ca. 250 nm respectively, as well as self levelling effect with a reduction of the substrate roughness. Densification is achieved at sintering temperatures below 1200 C.
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Currently, additive manufacturing of ceramics by stereolithography (SLA) is limited to single materials and by a poor thickness resolution that strongly depends on the ceramic particles-UV light interaction. Combining selective laser curing with inkjet printing represents a novel strategy to overcome these constrains. Nonetheless, this approach requires UV-curable inks that allow hardening of the printed material and sintering to high density. In this work, we report how to design an ink for inkjet printing of yttria stabilized zirconia (YSZ) which can be impressed by addition of UV-curable monomers. We especially show how the formulation of the inks and particularly the UV-monomer concentration impacts the printability and the UV-curing. This leads to prints that are resistant to solvent washing first and densify to 96% dense YSZ layers after sintering.
Schwarzites are porous crystalline structures with Gaussian negative curvature. In this work, we investigated the mechanical behavior and energy absorption properties of two carbon-based diamond schwarzites (D688 and D8bal). We carried out fully atomistic molecular dynamics (MD) simulations. The optimized MD atomic models were used to generate macro-scale models for 3D-printing (PolyLactic Acid (PLA) polymer filaments) through Fused Deposition Modelling (FDM). Mechanical properties under uniaxial compression were investigated for both the atomic models and the 3D-printed ones. Mechanical testings were performed on the 3D-printed schwarzites where the deformation mechanisms were found to be similar to those observed in MD simulations. These results are suggestive of a scale-independent mechanical behavior that is dominated by structural topology. The structures exhibit high specific energy absorption and crush force efficiency ~0.8, which suggest that the 3D-printed diamond schwarzites are good candidates as energy-absorbing materials.
Kapton HN films, adopted worldwide due to their superior thermal durability (up to 400 {deg}C), allow the high temperature sintering of nanoparticle based metal inks. By carefully selecting inks and Kapton substrates, outstanding thermal stability and anti-delaminating features are obtained in both aqueous and organic solutions and were applied to four novel devices: a solid state ion selective nitrate sensor, an ssDNA based mercury aptasensor, a low cost protein sensor, and a long lasting organic thin film transistor (OTFT). Many experimental studies on parameter combinations were conducted during the development of the above devices. The results showed that the ion selective nitrate sensor displayed a linear sensitivity range with a limit of detection of 2 ppm. The mercury sensor exhibited a linear correlation between the RCT values and the increasing concentrations of mercury. The protein printed circuit board (PCB) sensor provided a much simpler method of protein detection. Finally, the OTFT demonstrated a stable performance with mobility values for the linear and saturation regimes, and the threshold voltage. These devices have shown their value and reveal possibilities that could be pursued.
Transfer printing methods are used to pattern and assemble monolithic carbon nanotube (CNT) thin-film transistors on large-area transparent, flexible substrates. Airbrushed CNT thin-films with sheet resistance 1kOhmsquare^{-1} at 80% transparency were used as electrodes, and high quality chemical vapor deposition (CVD)-grown CNT networks were used as the semiconductor component. Transfer printing was used to pre-pattern and assemble thin film transistors on polyethylene terephthalate (PET) substrates which incorporated Al_{2}O_{3}/poly-methylmethacrylate (PMMA) dielectric bi-layer. CNT-based ambipolar devices exhibit field-effect mobility in range 1 - 33 cm^{2}/Vs and on/off ratio ~10^{3}, comparable to the control devices fabricated using Au as the electrode material.
Microwave Pressing is a promising way to reduce microwave sintering temperatures and stabilize microwave powder materials processing. A multi-physics simulation was conducted of the regulated pressure-assisted microwave cavity. This simulation took into consideration resonance phenomena and the nonlinear temperature-dependent material parameters of zirconia. The intrinsic behaviors of microwave systems and zirconia make the regulation of the microwave pressing difficult. However, the same phenomena can be used to activate flash sintering. Flash microwave sintering uses high electric fields of the resonant microwave profile, the Negative Temperature Behavior (NTC) of zirconia resistivity, and the mechanical pressure applied to the powder via a die compaction configuration. The resulting flash microwave pressing still needs improvement in terms of the processed material structure homogeneity, but it has the capacity to become the fastest sintering treatment as it allows room temperature activation where the total process time only takes a few seconds. In addition, this 10-20s processing technique has shown good potential for improving the transparency of alumina pre-sintered specimens.
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