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Register a new userThe Evidence of Cathodic Micro-discharges during Plasma Electrolytic Oxidation Process
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Plasma electrolytic oxidation (PEO) processing of EV 31 magnesium alloy has been carried out in fluoride containing electrolyte under bipolar pulse current regime. Unusual PEO cathodic micro-discharges have been observed and investigated. It is shown that the cathodic micro-discharges exhibit a collective intermittent behavior which is discussed in terms of charge accumulations at the layer/electrolyte and layer/metal interfaces. Optical emission spectroscopy is used to determine the electron density (typ. 10 15 cm-3) and the electron temperature (typ. 7500 K) while the role of F-anions on the appearance of cathodic micro-discharges is pointed out. Plasma Electrolytic Oxidation (PEO) is a promising plasma-assisted surface treatment of light metallic alloys (e.g. Al, Mg, Ti). Although the PEO process makes it possible to grow oxide coatings with interesting corrosion and wear resistant properties, the physical mechanisms of coating growth are not yet completely understood. Typically, the process consists in applying a high voltage difference between a metallic piece and a counter-electrode which are both immersed in an electrolyte bath. Compare to anodizing, the main differences concern the electrolyte composition and the current and voltage ranges which are at least one order of magnitude higher in PEO 1. These significant differences in current and voltage imply the dielectric breakdown and consequently the appearance of micro-discharges on the surface of the sample under processing. Those micro-discharges are recognized as being the main contributors to the formation of a dielectric porous crystalline oxide coating. 2 Nevertheless, the breakdown mechanism that governs the appearance of those micro-discharges is still under investigation. Hussein et al. 3 proposed a mechanism with three different plasma formation processes based on differences in plasma chemical composition. The results of Jovovi{c} et al. 4,5 concerning physical properties of the plasma seem to corroborate this mechanism, and also point out the importance of the substrate material in the plasma composition. 6 Compared with DC conducted PEO process, using a bipolar pulsed DC or AC current supply gives supplementary control latitude through the current waveform parameters. The effect of these parameter on the micro-discharges behavior has been investigated in several previous works. 2,3,7,8 One of the main results of these studies is the absence of micro-discharge during the cathodic current half-period. 9-11 Even if the cathodic half-period has an obvious effect on the efficiency of PEO as well as on the coating growth and composition, the micro-plasmas appear only in anodic half-period. Sah et al. 8 have observed the cathodic breakdown of an oxide layer but at very high current density (10 kA.dm-${}^2$), and after several steps of sample preparation. Several models of micro-discharges appearance in AC current have already been proposed. 1,2,8,12,13 Though cathodic micro-discharges have never been observed within usual process conditions, the present study aims at defining suitable conditions to promote cathodic micro-discharges and at studying the main characteristics of these micro-plasmas.
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Wear resistant coatings were produced on a permanent mould cast MRI 230D Mg alloy by (a) PEO in silicate based electrolyte, (b) PEO in phosphate based electrolyte, (c) hybrid coatings of silicate PEO followed by laser surface alloying (LSA) with Al and Al2O3, and (d) hybrid coatings of phosphate PEO followed by LSA with Al and Al2O3. Microstructural characterization of the coatings was carried out by scanning electron microscopy (SEM) and X(ray diffraction. The tribological behavior of the coatings was investigated under dry sliding condition using linearly reciprocating ball-on-flat wear test. Both the PEO coatings exhibited a friction coefficient of about 0.8 and hybrid coatings exhibited a value of about 0.5 against the AISI 52100 steel ball as the friction partner, which were slightly reduced with the increase in applied load. The PEO coatings sustained the test without failure at 2 N load but failed at 5 N load due to micro-fracture caused by high contact stresses. The hybrid coatings did not get completely worn off at 2 N load but were completely removed exposing the substrate at 5 N load. The PEO coatings exhibited better wear resistance than the hybrid coatings and silicate PEO coatings exhibited better wear resistance than the phosphate PEO coatings. Both the PEO coatings melted/decomposed on laser irradiation and all the hybrid coatings exhibited similar microstructure and wear behavior irrespective of the nature of the primary PEO coating or laser energies. SEM examination of worn surfaces indicated abrasive wear combined with adhesive wear for all the specimens. The surface of the ball exhibited a discontinuous transfer layer after the wear test.
The scaling of reaction yields in light ion fusion to low reaction energies is important for our understanding of stellar fuel chains and the development of future energy technologies. Experiments become progressively more challenging at lower reaction energies due to the exponential drop of fusion cross sections below the Coulomb barrier. We report on experiments where deuterium-deuterium (D-D) fusion reactions are studied in a pulsed plasma in the glow discharge regime using a benchtop apparatus. We model plasma conditions using particle-in-cell codes. Advantages of this approach are relatively high peak ion currents and current densities (0.1 to several A/cm^2) that can be applied to metal wire cathodes for several days. We detect neutrons from D-D reactions with scintillator-based detectors. For palladium targets, we find neutron yields as a function of cathode voltage that are over 100 times higher than yields expected for bare nuclei fusion at ion energies below 2 keV (center of mass frame). A possible explanation is a correction to the ion energy due to an electron screening potential of 1000+/-250 eV, which increases the probability for tunneling through the repulsive Coulomb barrier. Our compact, robust setup enables parametric studies of this effect at relatively low reaction energies.
Plasma properties inside a hydrogen-filled capillary discharge waveguide were modeled with dissipative magnetohydrodynamic simulations to enable analysis of capillaries of circular and square cross-sections implying that square capillaries can be used to guide circularly-symmetric laser beams. When the quasistationary stage of the discharge is reached, the plasma and temperature in the vicinity of the capillary axis has almost the same profile for both the circular and square capillaries. The effect of cross-section on the electron beam focusing properties were studied using the simulation-derived magnetic field map. Particle tracking simulations showed only slight effects on the electron beam symmetry in the horizontal and diagonal directions for square capillary.
The stability ofthe proportional--integral--derivative (PID)controlof temperature in the spark plasma sintering (SPS) process is investigated.ThePID regulationsof this process are tested fordifferent SPS toolingdimensions, physical parameters conditions,andareas of temperature control. It isshown thatthe PID regulation quality strongly depends on the heating time lag between the area of heat generation and the area of the temperature control. Tooling temperature rate maps arestudied to revealpotential areas forhighlyefficientPID control.The convergence of the model and experiment indicatesthat even with non-optimal initial PIDcoefficients, it is possible to reduce the temperature regulation inaccuracy to less than 4K by positioning the temperature control location in highlyresponsiveareas revealed by the finite-element calculationsof the temperature spatial distribution.
The core micro-instability characteristics of hybrid and baseline plasmas in a selected set of JET plasmas with carbon wall are investigated through local linear and non-linear and global linear gyro-kinetic simulations with the GYRO code [J. Candy and E. Belli, General Atomics Report GA-A26818 (2011)]. In particular, we study the role of plasma pressure on the micro-instabilities, and scan the parameter space for the important plasma parameters responsible for the onset and stabilization of the modes under experimental conditions. We find that a good core confinement due to strong stabilization of the micro-turbulence driven transport can be expected in the hybrid plasmas due to the stabilizing effect of the fast ion pressure that is more effective at the low magnetic shear of the hybrid discharges. While parallel velocity gradient destabilization is important for the inner core, at outer radii the hybrid plasmas may benefit from a strong quench of the turbulence transport by $mathbf{E}timesmathbf{B}$ rotation shear.
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