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Topology Optimization of Turbulent Fluid Flow with a Sensitive Porosity Adjoint Method (SPAM)

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 Added by Yan Jin
 Publication date 2015
  fields Physics
and research's language is English




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A sensitive porosity adjoint method (SPAM) for optimizing the topology of fluid machines has been proposed. A sensitivity function with respect to the porosity has been developed. In the first step of the optimization process, porous media are introduced into the flow regime according to the sensitivity function. Then the optimized porous media are transformed to solid walls. The turbulent flow in porous media is accounted for by a modified eddy-viscosity based turbulence model. Its influence on the adjoint equations is nevertheless neglected, which refers to the so called frozen turbulence assumption. A test case of application in terms of the turbulent rough wall channel flow shows that a considerable reduction of the objective function can be obtained by this method. The transformation from porous media to solid walls may have important effect on the optimization results.



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A method for density-based topology optimization of heat exchangers with two fluids is proposed. The goal of the optimization process is to maximize the heat transfer from one fluid to the other, under maximum pressure drop constraints for each of the fluid flows. A single design variable is used to describe the physical fields. The solid interface and the fluid domains are generated using an erosion-dilation based identification technique, which guarantees well-separated fluids, as well as a minimum wall thickness between them. Under the assumption of laminar steady flow, the two fluids are modelled separately, but in the entire computational domain using the Brinkman penalization technique for ensuring negligible velocities outside of the respective fluid subdomains. The heat transfer is modelled using the convection-diffusion equation, where the convection is driven by both fluid flows. A stabilized finite element discretization is used to solve the governing equations. Results are presented for two different problems: a two-dimensional example illustrating and verifying the methodology; and a three-dimensional example inspired by shell-and-tube heat exchangers. The optimized designs for both cases show an improved heat transfer compared to the baseline designs. For the shell-and-tube case, the full freedom topology optimization approach is shown to yield performance improvements of up to 113% under the same pressure drop.
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