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A unified modeling approach for the static-dynamic uncertainty strategy in stochastic lot-sizing

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 Added by Roberto Rossi
 Publication date 2013
and research's language is English




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In this paper, we develop mixed integer linear programming models to compute near-optimal policy parameters for the non-stationary stochastic lot sizing problem under Bookbinder and Tans static-dynamic uncertainty strategy. Our models build on piecewise linear upper and lower bounds of the first order loss function. We discuss different formulations of the stochastic lot sizing problem, in which the quality of service is captured by means of backorder penalty costs, non-stockout probability, or fill rate constraints. These models can be easily adapted to operate in settings in which unmet demand is backordered or lost. The proposed approach has a number of advantages with respect to existing methods in the literature: it enables seamless modelling of different variants of the above problem, which have been previously tackled via ad-hoc solution methods; and it produces an accurate estimation of the expected total cost, expressed in terms of upper and lower bounds. Our computational study demonstrates the effectiveness and flexibility of our models.

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We consider the non-stationary stochastic lot sizing problem with backorder costs and make a cost comparison among different lot-sizing strategies. We initially provide an overview of the strategies and some corresponding solution approaches in the literature. We then compare the cost performances of the lot-sizing strategies on a common test bed while taking into account the added value of realized demand information. The results of this numerical experience enable us to derive novel insights about the cost performance of different stochastic lot-sizing strategies under re-planning with respect to demand realization.
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Production and inventory planning have become crucial and challenging in nowadays competitive industrial and commercial sectors, especially when multiple plants or warehouses are involved. In this context, this paper addresses the complexity of uncapacitated multi-plant lot-sizing problems. We consider a multi-item uncapacitated multi-plant lot-sizing problem with fixed transfer costs and show that two of its very restricted special cases are already NP-hard. Namely, we show that the single-item uncapacitated multi-plant lot-sizing problem with a single period and the multi-item uncapacitated two-plant lot-sizing problem with fixed transfer costs are NP-hard. Furthermore, as a direct implication of the proven results, we also show that a two-echelon multi-item lot-sizing with joint setup costs on transportation is NP-hard.
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