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Register a new userLarge critical current density improvement in Bi-2212 wires through groove-rolling process
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Recently the interest about Bi-2212 round wire superconductor for high magnetic field use has been enhancing despite the fact that an increase of the critical current is still needed to boost its successful use in such applications. Recent studies have demonstrated that the main obstacle to current flow, especially in long wires, is the residual porosity inside these Powder-In-Tube processed conductors which develops in bubbles-agglomeration when the Bi-2212 melts. Through this work we tried to overcome this issue acting on the wire densification by changing the deformation process. Here we show the effects of groove-rolling versus drawing process on the critical current density JC and on the microstructure. In particular, groove-rolled multifilamentary wires show a JC increased by a factor of about 3 with respect to drawn wires prepared with the same Bi-2212 powder and architecture. We think that this approach in the deformation process is able to produce the required improvements both because the superconducting properties are enhanced and because it makes the fabrication process faster and cheaper.
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Bi2Sr2CaCu2O8+x (Bi-2212) superconducting long-length wires are mainly limited in obtaining high critical currents densities (JC) by the internal gas pressure generated during the heat treatment, which expands the wire diameter and dedensifies the superconducting filaments. Several ways have been developed to increase the density of the superconducting filaments and therefore decreasing the bubble density: much higher critical currents have been reached always acting on the final as-drawn wires. We here try to pursue the same goal of having a denser wire by acting on the deformation technique, through a partial use of the groove-rolling at different wire processing stages. Such technique has a larger powders compaction power, is straightforwardly adaptable to long length samples, and allows the fabrication of samples with round, square or rectangular shape depending on the application requirements. In this paper we demonstrate the capability of this technique to increase the density in Bi-2212 wires which leads to a three-fold increase in Jc with respect to drawn wires, making this approach very promising for fabricating Bi-2212 wires for high magnetic field magnets, i.e. above 25 T.
It is well known that longer Bi-2212 conductors have significantly lower critical current density (Jc) than shorter ones, and recently it has become clear that a major cause of this reduction is internal gas pressure generated during heat treatment, which expands the wire diameter and dedensifies the Bi-2212 filaments. Here we report on the length-dependent expansion of 5 to 240 cm lengths of state-of-the-art, commercial Ag alloy-sheathed Bi-2212 wire after full and some partial heat treatments. Detailed image analysis along the wire length shows that the wire diameter increases with distance from the ends, longer samples often showing evident damage and leaks provoked by the internal gas pressure. Comparison of heat treatments carried out just below the melting point and with the usual melt process makes it clear that melting is crucial to developing high internal pressure. The decay of Jc away from the ends is directly correlated to the local wire diameter increase, which decreases the local Bi-2212 filament mass density and lowers Jc, often by well over 50%. It is clear that control of the internal gas pressure is crucial to attaining the full Jc of these very promising round wires and that the very variable properties of Bi-2212 wires are due to the fact that this internal gas pressure has so far not been well controlled.
Bi-2212 round wire is made by the powder-in-tube technique. An unavoidable property of powder-in-tube conductors is that there is about 30% void space in the as-drawn wire. We have recently shown that the gas present in the as-drawn Bi-2212 wire agglomerates into large bubbles and that they are presently the most deleterious current limiting mechanism. By densifying short 2212 wires before reaction through cold isostatic pressing (CIPping), the void space was almost removed and the gas bubble density was reduced significantly, resulting in a doubled engineering critical current density (JE) of 810 A/mm2 at 5 T, 4.2 K. Here we report on densifying Bi-2212 wire by swaging, which increased JE (4.2 K, 5 T) from 486 A/mm2 for as-drawn wire to 808 A/mm2 for swaged wire. This result further confirms that enhancing the filament packing density is of great importance for making major JE improvement in this round-wire magnet conductor.
The K- and Co-doped BaFe2As2 (Ba-122) superconducting compounds are potentially useful for applications because they have upper critical fields (Hc2) of well over 50 T, Hc2 anisotropy Gamma < 2, and thin film critical current densities exceeding 1 MAcm-2 at 4.2 K. However, thin-film bicrystals of Co-doped Ba-122 clearly exhibit weak link behavior for [001] tilt misorientations of more than about 5 degrees, suggesting that textured substrates would be needed for applications, as in the cuprates. Here we present a contrary and very much more positive result in which untextured polycrystalline (Ba0.6K0.4)Fe2As2 bulks and round wires with high grain boundary density have transport critical current densities well over 0.1 MAcm-2 (SF, 4.2 K), more than 10 times higher than that of any other ferropnictide wire. The enhanced grain connectivity is ascribed to their much improved phase purity and to the enhanced vortex stiffness of this low-anisotropy compound (Gamma ~ 1-2) compared to YBa2Cu3O7-x (Gamma ~ 5).
Understanding what makes Bi$_2$Sr$_2$Ca$_1$Cu$_2$O$_x$ (Bi-2212) the only high critical current density ($J_c$), high temperature superconductor (HTS) capable of being made as a round wire (RW) is important intellectually because high $J_c$ RW Bi-2212 breaks the paradigm that forces biaxially textured REBCO and uniaxially textured (Bi,Pb)$_2$Sr$_2$Ca$_2$Cu$_3$O$_x$ (Bi-2223) into tape geometries that reproduce the strong anisotropy of the native crystal structure and force expensive fabrication routes to ensure the best possible texture with minimum density of high angle grain boundaries. The biaxial growth texture of Bi-2212 developed during a partial melt heat treatment should favor high $J_c$, even though its $sim$15$^{circ}$ full width at half maximum (FWHM) grain-to-grain misorientation is well beyond the commonly accepted strong-coupling range. Its ability to be strongly overdoped should be valuable too, since underdoped cuprate grain boundaries are widely believed to be weakly linked. Accordingly, we here study property changes after oxygen underdoping the optimized, overdoped wire. While $J_c$ and vortex pinning diminish significantly in underdoped wires, we were not able to develop the prominent weak-link signature (a hysteretic $J_c$(H) characteristic) evident in even the very best Bi-2223 tapes with a $sim$ 15$^{circ}$ FWHM uniaxial texture. We attribute the high $J_c$ and lack of weak link signature in our Bi-2212 round wires to the high-aspect ratio, large-grain, basal-plane-faced grain morphology produced by partial-melt processing of Bi-2212 which enables $c$-axis Brick-Wall current flow when $ab$-plane transport is blocked. We conclude that the presently optimized biaxial texture of Bi-2212 intrinsically constitutes a strongly coupled current path, regardless of its oxygen doping state.
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