Hydrogen (H) induced damage in metals has been a long-standing woe for many industrial applications. One form of such damage is linked to H clustering, for which the atomic origin remains contended, particularly for non-hydride forming metals. In this work, we systematically studied H clustering behavior in bcc metals represented by W, Fe, Mo, and Cr, combining first-principles calculations, atomistic and Monte Carlo simulations. H clustering has been shown to be energetically favorable, and can be strongly facilitated by anisotropic stress field, dominated by the tensile component along one of the <001> crystalline directions. We showed that the stress effect can be well predicted by the continuum model based on H formation volume tensor, and that H clustering is thermodynamically possible at edge dislocations, evidenced by nanohydride formation at rather low levels of H concentration. Moreover, anisotropy in the stress effect is well reflected in nanohydride morphology around dislocations, with nanohydride growth occurring in the form of thin platelet structures that maximize one <001> tension. In particular, the <001> type edge dislocation, with the <001> tensile component maximized, has been shown to be highly effective in facilitating H aggregation, thus expected to play an important role in H clustering in bcc metals, in close agreement with recent experimental observations. This work explicitly and quantitatively clarifies the anisotropic nature of stress effect on H energetics and H clustering behaviors, offering mechanistic insights critical towards understanding H-induced damages in metals.
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