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Register a new userImprovement in corrosion resistance and biocompatibility of AZ31 magnesium alloy by NH+2 ions
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Magnesium alloys have been considered to be favorable biodegradable metallic materials used in orthopedic and cardiovascular applications. We introduce NH+2 to the AZ31 Mg alloy surface by ion implantation at the energy of 50 KeV with doses ranging from 1e16 ions/cm2 to 1e17 ions/cm2 to improve its corrosion resistance and biocompatibility. Surface morphology, mechanical properties, corrosion behavior and biocompatibility are studied in the experiments. The analysis confirms that the modified surface with smoothness and hydrophobicity significantly improves the corrosion resistance and biocompatibility while maintaining the mechanical property of the alloy.
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Magnesium alloys have been considered to be potential biocompatible metallic materials. Further improvement on the anti-corrosion is expected to make this type of materials more suitable for biomedical applications in the fields of orthopedics, cardiovascular surgery and others. In this paper, we introduce a method of carboxyl ion (COOH+) implantation to reduce the degradation of ZK60 Mg alloy and improve its functionality in physiological environment. X-ray photoelectron spectroscopy (XPS) and atomic force microscopy (AFM) experiments show the formation of a smooth layer containing carbaxylic group, carbonate, metal oxides and hydroxides on the ion implanted alloy surface. Corrosion experiments and in vitro cytotoxicity tests demonstrate that the ion implantation treatment can both reduce the corrosion rate and improve the biocompatibility of the alloy. The promising results indicate that organic functional group ion implantation may be a practical method of improving the biological and corrosion properties of magnesium alloys.
Magnesium and its alloys are ideal for biodegradable implants due to their biocompatibility and their low-stress shielding. However, they can corrode too rapidly in the biological environment. The objective of this research was to develop heat treatments to slow the corrosion of high purified magnesium and AZ31 alloy in simulated body fluid at 37{deg}C. Heat treatments were performed at different temperatures and times. Hydrogen evolution, weight loss, PDP, and EIS methods were used to measure the corrosion rates. Results show that heat treating can increase the corrosion resistance of HP-Mg by 2x and AZ31 by 10x.
Magnesium and its alloys have aroused tremendous interests because of their promising mechanical properties and biocompatibility. However, their excessively fast corrosion rate hinders the development of Mg alloys in the biomedical fields. Inspired by conventional ion implantation, a less-toxic functional group (hydroxyl) is used as the ion source to bombard the ZK60 Mg alloy surface to form a functionalized oxide layer. This functionalized oxide layer significantly facilitates the corrosion resistance of the ZK60 Mg alloy substrate and the proliferation of MC3T3-E1 cells, which is confirmed by electrochemical, immersion, and in vitro cytocompatibility tests. In comparison with results of ZK60 alloy implanted with carboxyl ions in our previous work, it is concluded that hydroxyl-treated alloys exhibit slightly higher corrosion rate while better biocompatibility. In summary, less-toxic functional ion implantation can be an effective strategy for inhibiting corrosion of Mg alloy implants and promoting their biocompatibility.
Despite decades of research, metallic corrosion remains a long-standing challenge in many engineering applications. Specifically, designing a material that can resist corrosion both in abiotic as well as biotic environments remains elusive. Here we design a lightweight sulfur-selenium (S-Se) alloy with high stiffness and ductility that can serve as a universal corrosion-resistant coating with protection efficiency of ~99.9% for steel in a wide range of diverse environments. S-Se coated mild steel shows a corrosion rate that is 6-7 orders of magnitude lower than bare metal in abiotic (simulated seawater and sodium sulfate solution) and biotic (sulfate-reducing bacterial medium) environments. The coating is strongly adhesive and mechanically robust. We attribute the high corrosion resistance of the alloy in diverse environments to its semi-crystalline, non-porous, anti-microbial, and viscoelastic nature with superior mechanical performance, enabling it to successfully block a variety of diffusing species.
Increasing pressure on the power industry to reduce carbon emissions has led to increased research into the use of biomass feedstocks. This work investigates the effects of HCl and KCl, key species influencing biomass boiler corrosion, on a laser clad coating of the FeCrAl alloy Kanthal APMT. In-Situ SEM exposure of the coating at 450 oC for 1 h was performed to investigate the initial effects of KCl on the corrosion process. The same coatings were exposed to 250 h exposures in both an air environment and a HCl rich environment. The influence of KCl was investigated in both. Evidence of a slow growing aluminium oxide was observed. It was found that HCl allowed chlorine based corrosion to occur suggesting it can interact from the gas phase. It was also observed that the presence of both HCl and KCl reduced the mass gain compared to KCl in an air environment.
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