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Register a new userA Learning Framework for Robust Bin Picking by Customized Grippers
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Yongxiang Fan
Publication date
2018
fields
Informatics Engineering
and research's language is
English
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Customized grippers have specifically designed fingers to increase the contact area with the workpieces and improve the grasp robustness. However, grasp planning for customized grippers is challenging due to the object variations, surface contacts and structural constraints of the grippers. In this paper, we propose a learning framework to plan robust grasps for customized grippers in real-time. The learning framework contains a low-level optimization-based planner to search for optimal grasps locally under object shape variations, and a high-level learning-based explorer to learn the grasp exploration based on previous grasp experience. The optimization-based planner uses an iterative surface fitting (ISF) to simultaneously search for optimal gripper transformation and finger displacement by minimizing the surface fitting error. The high-level learning-based explorer trains a region-based convolutional neural network (R-CNN) to propose good optimization regions, which avoids ISF getting stuck in bad local optima and improves the collision avoidance performance. The proposed learning framework with RCNN-ISF is able to consider the structural constraints of the gripper, learn grasp exploration strategy from previous experience, and plan optimal grasps in clutter environment in real-time. The effectiveness of the algorithm is verified by experiments.
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Customized grippers have broad applications in industrial assembly lines. Compared with general parallel grippers, the customized grippers have specifically designed fingers to increase the contact area with the workpieces and improve the grasp robustness. However, grasp planning for customized grippers is challenging due to the object variations, surface contacts and structural constraints of the grippers. In this paper, an iterative surface fitting (ISF) algorithm is proposed to plan grasps for customized grippers. ISF simultaneously searches for optimal gripper transformation and finger displacement by minimizing the surface fitting error. A guided sampling is introduced to avoid ISF getting stuck in local optima and improve the collision avoidance performance. The proposed algorithm is able to consider the structural constraints of the gripper and plan optimal grasps in real-time. The effectiveness of the algorithm is verified by both simulations and experiments. The experimental videos are available at: http://me.berkeley.edu/%7Eyongxiangfan/CASE2018/caseisf.html
This paper proposes a iterative visual recognition system for learning based randomized bin-picking. Since the configuration on randomly stacked objects while executing the current picking trial is just partially different from the configuration while executing the previous picking trial, we consider detecting the poses of objects just by using a part of visual image taken at the current picking trial where it is different from the visual image taken at the previous picking trial. By using this method, we do not need to try to detect the poses of all objects included in the pile at every picking trial. Assuming the 3D vision sensor attached at the wrist of a manipulator, we first explain a method to determine the pose of a 3D vision sensor maximizing the visibility of randomly stacked objects. Then, we explain a method for detecting the poses of randomly stacked objects. Effectiveness of our proposed approach is confirmed by experiments using a dual-arm manipulator where a 3D vision sensor and the two-fingered hand attached at the right and the left wrists, respectively.
The rise of deep learning has greatly transformed the pipeline of robotic grasping from model-based approach to data-driven stream. Along this line, a large scale of grasping data either collected from simulation or from real world examples become extremely important. In this paper, we present our recent work on data generation in simulation for a bin-picking scene. 77 objects from the YCB object data sets are used to generate the dataset with PyBullet, where different environment conditions are taken into account including lighting, camera pose, sensor noise and so on. In all, 100K data samples are collected in terms of ground truth segmentation, RGB, 6D pose and point cloud. All the data examples including the source code are made available online.
In this research, we tackle the problem of picking an object from randomly stacked pile. Since complex physical phenomena of contact among objects and fingers makes it difficult to perform the bin-picking with high success rate, we consider introducing a learning based approach. For the purpose of collecting enough number of training data within a reasonable period of time, we introduce a physics simulator where approximation is used for collision checking. In this paper, we first formulate the learning based robotic bin-picking by using CNN (Convolutional Neural Network). We also obtain the optimum grasping posture of parallel jaw gripper by using CNN. Finally, we show that the effect of approximation introduced in collision checking is relaxed if we use exact 3D model to generate the depth image of the pile as an input to CNN.
A new generation of automated bin picking systems using deep learning is evolving to support increasing demand for e-commerce. To accommodate a wide variety of products, many automated systems include multiple gripper types and/or tool changers. However, for some objects, sequential grasp failures are common: when a computed grasp fails to lift and remove the object, the bin is often left unchanged; as the sensor input is consistent, the system retries the same grasp over and over, resulting in a significant reduction in mean successful picks per hour (MPPH). Based on an empirical study of sequential failures, we characterize a class of sequential failure objects (SFOs) -- objects prone to sequential failures based on a novel taxonomy. We then propose three non-Markov picking policies that incorporate memory of past failures to modify subsequent actions. Simulation experiments on SFO models and the EGAD dataset suggest that the non-Markov policies significantly outperform the Markov policy in terms of the sequential failure rate and MPPH. In physical experiments on 50 heaps of 12 SFOs the most effective Non-Markov policy increased MPPH over the Dex-Net Markov policy by 107%.
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