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Register a new userA 3D-printed broadband millimeter wave absorber
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We present the design, manufacturing technique, and characterization of a 3D-printed broadband graded index millimeter wave absorber. The absorber is additively manufactured using a fused filament fabrication (FFF) 3D printer out of a carbon-loaded high impact polystyrene (HIPS) filament and is designed using a space-filling curve to optimize manufacturability using said process. The absorbers reflectivity is measured from 63 GHz to 115 GHz and from 140 GHz to 215 GHz and is compared to electromagnetic simulations. The intended application is for terminating stray light in Cosmic Microwave Background (CMB) telescopes, and the absorber has been shown to survive cryogenic thermal cycling.
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Radio absorptive materials (RAMs) are key elements for receivers in the millimeter-wave range. For astronomical applications, cryogenic receivers are widely used to achieve a high-sensitivity. These cryogenic receivers, in particular the receivers for the cosmic microwave background, require that the RAM has low surface reflectance ($lesssim 1%$) in a wide frequency range (20--300 GHz) to minimize the undesired stray light to detectors. We develop a RAM that satisfies this requirement based on a production technology using a 3D-printed mold (named as RAM-3pm). This method allows us to shape periodic surface structures to achieve a low reflectance. A wide range of choices for the absorptive materials is an advantage. We survey the best material for the RAM-3pm. We measure the index of refraction ($n$) and the extinction coefficient ($kappa$) at liquid nitrogen temperature as well as at room temperature of 17 materials. We also measure the reflectance at the room temperature for the selected materials. The mixture of an epoxy adhesive (STYCAST-2850FT) and a carbon fiber (K223HE) achieves the best performance. We estimate the optical performance at the liquid nitrogen temperature by a simulation based on the measured $n$ and $kappa$. The RAM-3pm made with this material satisfies the requirement except at the lower edge of the frequency range ($sim$20 GHz). We also estimate the reflectance of a larger pyramidal structure on the surface. We find a design to satisfy our requirement.
SuperSpec is a novel on-chip spectrometer we are developing for multi-object, moderate resolution (R = 100 - 500), large bandwidth (~1.65:1) submillimeter and millimeter survey spectroscopy of high-redshift galaxies. The spectrometer employs a filter bank architecture, and consists of a series of half-wave resonators formed by lithographically-patterned superconducting transmission lines. The signal power admitted by each resonator is detected by a lumped element titanium nitride (TiN) kinetic inductance detector (KID) operating at 100-200 MHz. We have tested a new prototype device that is more sensitive than previous devices, and easier to fabricate. We present a characterization of a representative R=282 channel at f = 236 GHz, including measurements of the spectrometer detection efficiency, the detector responsivity over a large range of optical loading, and the full system optical efficiency. We outline future improvements to the current system that we expect will enable construction of a photon-noise-limited R=100 filter bank, appropriate for a line intensity mapping experiment targeting the [CII] 158 micron transition during the Epoch of Reionization
We report on the first use of laser ablation to make sub-millimeter, broad-band, anti-reflection coatings (ARC) based on sub-wavelength structures (SWS) on alumina and sapphire. We used a 515 nm laser to produce pyramid-shaped structures with pitch of about 320 $mu$m and total height of near 800 $mu$m. Transmission measurements between 70 and 140 GHz are in agreement with simulations using electromagnetic propagation software. The simulations indicate that SWS ARC with the fabricated shape should have a fractional bandwidth response of $Delta u / u_{center} = 0.55$ centered on 235 GHz for which reflections are below 3%. Extension of the bandwidth to both lower and higher frequencies, between few tens of GHz and few THz, should be straightforward with appropriate adjustment of laser ablation parameters.
We used two novel approaches to produce sub-wavelength structure (SWS) anti-reflection coatings (ARC) on silicon for the millimeter and sub-millimeter (MSM) wave band: picosecond laser ablation and dicing with beveled saws. We produced pyramidal structures with both techniques. The diced sample, machined on only one side, had pitch and height of 350 $mu$m and 972 $mu$m. The two laser ablated samples had pitch of 180 $mu$m and heights of 720 $mu$m and 580 $mu$m; only one of these samples was ablated on both sides. We present measurements of shape and optical performance as well as comparisons to the optical performance predicted using finite element analysis and rigorous coupled wave analysis. By extending the measured performance of the one-sided diced sample to the two-sided case, we demonstrate 25 % band averaged reflectance of less than 5 % over a bandwidth of 97 % centered on 170 GHz. Using the two-sided laser ablation sample, we demonstrate reflectance less than 5 % over 83 % bandwidth centered on 346 GHz.
We designed, fabricated, and measured anti-reflection coating (ARC) on sapphire that has 116% fractional bandwidth and transmission of at least 97% in the millimeter wave band. The ARC was based on patterning pyramid-like sub-wavelength structures (SWS) using ablation with a 15 W femto-second laser operating at 1030 nm. One side of each of two discs was fabricated with SWS that had a pitch of 0.54 mm and height of 2 mm. The average ablation volume removal rate was 1.6 mm$^{3}$/min. Measurements of the two-disc sandwich show transmission higher than 97% between 43 and 161 GHz. We characterize instrumental polarization (IP) arising from differential transmission due to asymmetric SWS. We find that with proper alignment of the two disc sandwich RMS IP across the band is predicted to be 0.07% at normal incidence, and less than 0.6% at incidence angles up to 20 degrees. These results indicate that laser ablation of SWS on sapphire and on other hard materials such as alumina is an effective way to fabricate broad-band ARC.
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