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Register a new userCharacterisation of microstructural creep, strain rate and temperature sensitivity and computational crystal plasticity in Zircaloy-4
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Crystal-level strain rate sensitivity and temperature sensitivity are investigated in Zircaloy-4 using combined of bending creep test, digital image correlation, electron backscatter detection and thermo-mechanical tensile tests with crystal plasticity modelling. Crystal rate-sensitive properties are extracted from room temperature microscale creep, and temperature sensitivity from thermal polycrystalline responses. Crystal plasticity results show that large microscale creep strain is observed near notch tip increased up to 50% due to cross-slip activation. Grain-level microscale SRS is highly heterogeneous, and its crystallographic sensitivity is dependent on plastic deformation rate and underlying grain-based dislocation slip activation. Pyramidal <c+a> slip and total dislocation pileups contribute to temperature-sensitive texture effect on yielding and strength hardening. A faithful reconstruction of polycrystal and accurate rate-sensitive single-crystal properties are the key to capture multi-scale SRSs.
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The interactions between {delta}-hydrides and plastic slip in a commercial zirconium alloy, Zircaloy-4, under stress were studied using in situ secondary electron microscope (SEM) micropillar compression tests of single crystal samples and ex situ digital image correlation (DIC) macroscale tensile tests of polycrystalline samples. The hydrides decorate near basal planes in orientation, and for micropillars orientated for <a> basal slip localised shear at the hydride-matrix interface is favoured over slip in {alpha}-Zr matrix due to a lower shear stress required. In contrast, for pillars oriented for <a> prismatic slip the shear stress needed to trigger plastic slip within the hydride is slightly higher than the critical resolved shear stress (CRSS) for the <a> prismatic slip system. In this case, slip in the hydride is likely achieved through <110>-type shear which is parallel to the activated <a>-type shear in the parent matrix. At a longer lengthscale, these results are used to inform polycrystalline samples analysed using high spatial resolution DIC. Here localised interface shear remains to be a significant deformation path which can both cause and be caused by matrix slip on planes closely-oriented to the phase boundaries. Matrix slip on planes nearly perpendicular to the adjacent hydride-matrix interfaces can either result in plastic slip within the hydrides or get arrested at the interfaces, generating local stress concentration. Through these mechanisms, the presence of {delta}-hydrides leads to enhanced strain localisation in Zircaloy-4 early in the plastic regime.
There is a long standing technological problem in which a stress dwell during cyclic loading at room temperature in Ti causes a significant fatigue life reduction. It is thought that localised time dependent plasticity in soft grains oriented for easy plastic slip leads to load shedding and an increase in stress within a neighbouring hard grain poorly oriented for easy slip. Quantifying this time dependent plasticity process is key to successfully predicting the complex cold dwell fatigue problem. This work uses a novel approach of in situ synchrotron X-ray diffraction during stress relaxation tests, to quantify the time dependent plasticity. Measured lattice strains from multiple lattice families (21 diffraction rings) were compared with simulated lattice strains from crystal plasticity finite element (CPFE) simulations. The prism slip parameters were found to show stronger strain rate sensitivity compared to basal slip, and this has a significant effect on stress redistribution to hard grain orientations during cold creep.
Crystal plasticity is mediated through dislocations, which form knotted configurations in a complex energy landscape. Once they disentangle and move, they may also be impeded by permanent obstacles with finite energy barriers or frustrating long-range interactions. The outcome of such complexity is the emergence of dislocation avalanches as the basic mechanism of plastic flow in solids at the nanoscale. While the deformation behavior of bulk materials appears smooth, a predictive model should clearly be based upon the character of these dislocation avalanches and their associated strain bursts. We provide here a comprehensive overview of experimental observations, theoretical models and computational approaches that have been developed to unravel the multiple aspects of dislocation avalanche physics and the phenomena leading to strain bursts in crystal plasticity.
The critical dynamics of dislocation avalanches in plastic flow is examined using a phase field crystal (PFC) model. In the model, dislocations are naturally created, without any textit{ad hoc} creation rules, by applying a shearing force to the perfectly periodic ground state. These dislocations diffuse, interact and annihilate with one another, forming avalanche events. By data collapsing the event energy probability density function for different shearing rates, a connection to interface depinning dynamics is confirmed. The relevant critical exponents agree with mean field theory predictions.
The long-term safety of water-based nuclear reactors relies in part on the reliability of zirconium-based nuclear fuel. Yet the progressive ingress of hydrogen during service makes zirconium alloys subject to delayed hydride cracking. Here, we use a combination of electron back-scattered diffraction and atom probe tomography to investigate specific microstructural features from the as-received sample and in the blocky-alpha microstructure, before and after electrochemical charging with hydrogen or deuterium followed by a low temperature heat treatment at 400C for 5 hours followed by furnace cooling at a rate of 0. 5C per min. Specimens for atom probe were prepared at cryogenic temperature to avoid the formation of spurious hydrides. We report on the compositional evolution of grains and grain boundaries over the course of the samples thermal history, as well as the ways the growth of the hydrides modifies locally the composition and the structure of the alloy. We observe a significant amount of deuterium left in the matrix, even after the slow cooling and growth of the hydrides. Stacking faults form ahead of the growth front and Sn segregates at the hydride-matrix interface and on these faults. We propose that this segregation may facilitate further growth of the hydride. Our systematic investigation enables us discuss how the solute distribution affects the evolution of the alloys properties during its service lifetime.
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