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Register a new userThe Adoption of Image-Driven Machine Learning for Microstructure Characterization and Materials Design: A Perspective
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The recent surge in the adoption of machine learning techniques for materials design, discovery, and characterization has resulted in an increased interest and application of Image Driven Machine Learning (IDML) approaches. In this work, we review the application of IDML to the field of materials characterization. A hierarchy of six action steps is defined which compartmentalizes a problem statement into well-defined modules. The studies reviewed in this work are analyzed through the decisions adopted by them at each of these steps. Such a review permits a granular assessment of the field, for example the impact of IDML on materials characterization at the nanoscale, the number of images in a typical dataset required to train a semantic segmentation model on electron microscopy images, the prevalence of transfer learning in the domain, etc. Finally, we discuss the importance of interpretability and explainability, and provide an overview of two emerging techniques in the field: semantic segmentation and generative adversarial networks.
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The sensitivity of heterogeneous energetic (HE) materials (propellants, explosives, and pyrotechnics) is critically dependent on their microstructure. Initiation of chemical reactions occurs at hot spots due to energy localization at sites of porosities and other defects. Emerging multi-scale predictive models of HE response to loads account for the physics at the meso-scale, i.e. at the scale of statistically representative clusters of particles and other features in the microstructure. Meso-scale physics is infused in machine-learned closure models informed by resolved meso-scale simulations. Since microstructures are stochastic, ensembles of meso-scale simulations are required to quantify hot spot ignition and growth and to develop models for microstructure-dependent energy deposition rates. We propose utilizing generative adversarial networks (GAN) to spawn ensembles of synthetic heterogeneous energetic material microstructures. The method generates qualitatively and quantitatively realistic microstructures by learning from images of HE microstructures. We show that the proposed GAN method also permits the generation of new morphologies, where the porosity distribution can be controlled and spatially manipulated. Such control paves the way for the design of novel microstructures to engineer HE materials for targeted performance in a materials-by-design framework.
We use a machine learning approach to identify the importance of microstructure characteristics in causing magnetization reversal in ideally structured large-grained Nd$_2$Fe$_{14}$B permanent magnets. The embedded Stoner-Wohlfarth method is used as a reduced order model for determining local switching field maps which guide the data-driven learning procedure. The predictor model is a random forest classifier which we validate by comparing with full micromagnetic simulations in the case of small granular test structures. In the course of the machine learning microstructure analysis the most important features explaining magnetization reversal were found to be the misorientation and the position of the grain within the magnet. The lowest switching fields occur near the top and bottom edges of the magnet. While the dependence of the local switching field on the grain orientation is known from theory, the influence of the position of the grain on the local coercive field strength is less obvious. As a direct result of our findings of the machine learning analysis we show that edge hardening via Dy-diffusion leads to higher coercive fields.
We investigate methods of microstructure representation for the purpose of predicting processing condition from microstructure image data. A binary alloy (uranium-molybdenum) that is currently under development as a nuclear fuel was studied for the purpose of developing an improved machine learning approach to image recognition, characterization, and building predictive capabilities linking microstructure to processing conditions. Here, we test different microstructure representations and evaluate model performance based on the F1 score. A F1 score of 95.1% was achieved for distinguishing between micrographs corresponding to ten different thermo-mechanical material processing conditions. We find that our newly developed microstructure representation describes image data well, and the traditional approach of utilizing area fractions of different phases is insufficient for distinguishing between multiple classes using a relatively small, imbalanced original data set of 272 images. To explore the applicability of generative methods for supplementing such limited data sets, generative adversarial networks were trained to generate artificial microstructure images. Two different generative networks were trained and tested to assess performance. Challenges and best practices associated with applying machine learning to limited microstructure image data sets is also discussed. Our work has implications for quantitative microstructure analysis, and development of microstructure-processing relationships in limited data sets typical of metallurgical process design studies.
Machine learning models are increasingly used in many engineering fields thanks to the widespread digital data, growing computing power, and advanced algorithms. Artificial neural networks (ANN) is the most popular machine learning model in recent years. Although many ANN models have been used in the design and analysis of composite materials and structures, there are still some unsolved issues that hinder the acceptance of ANN models in the practical design and analysis of composite materials and structures. Moreover, the emerging machine learning techniques are posting new opportunities and challenges in the data-based design paradigm. This paper aims to give a state-of-the-art literature review of ANN models in the nonlinear constitutive modeling, multiscale surrogate modeling, and design optimization of composite materials and structures. This review has been designed to focus on the discussion of the general frameworks and benefits of ANN models to the above problems. Moreover, challenges and opportunities in each key problem are identified and discussed. This paper is expected to open the discussion of future research scope and new directions to enable efficient, robust, and accurate data-driven design and analysis of composite materials and structures.
The large-scale search for high-performing candidate 2D materials is limited to calculating a few simple descriptors, usually with first-principles density functional theory calculations. In this work, we alleviate this issue by extending and generalizing crystal graph convolutional neural networks to systems with planar periodicity, and train an ensemble of models to predict thermodynamic, mechanical, and electronic properties. To demonstrate the utility of this approach, we carry out a screening of nearly 45,000 structures for two largely disjoint applications: namely, mechanically robust composites and photovoltaics. An analysis of the uncertainty associated with our methods indicates the ensemble of neural networks is well-calibrated and has errors comparable with those from accurate first-principles density functional theory calculations. The ensemble of models allows us to gauge the confidence of our predictions, and to find the candidates most likely to exhibit effective performance in their applications. Since the datasets used in our screening were combinatorically generated, we are also able to investigate, using an innovative method, structural and compositional design principles that impact the properties of the structures surveyed and which can act as a generative model basis for future material discovery through reverse engineering. Our approach allowed us to recover some well-accepted design principles: for instance, we find that hybrid organic-inorganic perovskites with lead and tin tend to be good candidates for solar cell applications.
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