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Register a new userDesign and Fabrication of Metamaterial Anti-Reflection Coatings for the Simons Observatory
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The Simons Observatory (SO) will be a cosmic microwave background (CMB) survey experiment with three small-aperture telescopes and one large-aperture telescope, which will observe from the Atacama Desert in Chile. In total, SO will field over 60,000 transition-edge sensor (TES) bolometers in six spectral bands centered between 27 and 280 GHz in order to achieve the sensitivity necessary to measure or constrain numerous cosmological quantities, as outlined in The Simons Observatory Collaboration et al. (2019). These telescopes require 33 highly transparent, large aperture, refracting optics. To this end, we developed mechanically robust, highly efficient, metamaterial anti-reflection (AR) coatings with octave bandwidth coverage for silicon optics up to 46 cm in diameter for the 22-55, 75-165, and 190-310 GHz bands. We detail the design, the manufacturing approach to fabricate the SO lenses, their performance, and possible extensions of metamaterial AR coatings to optical elements made of harder materials such as alumina.
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We report on the development of coatings for a CCD detector optimized for use in a fixed dispersion UV spectrograph. Due to the rapidly changing index of refraction of Si, single layer broadband anti-reflection coatings are not suitable to increase quantum efficiency at all wavelengths of interest. Instead, we describe a creative solution that provides excellent performance over UV wavelengths. We describe progress in the development of a CCD detector with theoretical quantum efficiencies (QE) of greater than 60% at wavelengths from 120 to 300nm. This high efficiency may be reached by coating a backside illuminated, thinned, delta-doped CCD with a series of thin film anti-reflection coatings. The materials tested include MgF2 (optimized for highest performance from 120-150nm), SiO2 (150-180nm), Al2O3(180-240nm), MgO (200-250nm), and HfO2 (240-300nm). A variety of deposition techniques were tested and a selection of coatings which minimized reflectance on a Si test wafer were applied to live devices. We also discuss future uses and improvements, including graded and multi-layer coatings.
Controlling stray light at millimeter wavelengths requires special optical design and selection of absorptive materials that should be compatible with cryogenic operating environments. While a wide selection of absorptive materials exists, these typically exhibit high indices of refraction and reflect/scatter a significant fraction of light before absorption. For many lower index materials such as commercial microwave absorbers, their applications in cryogenic environments are challenging. In this paper, we present a new tool to control stray light: metamaterial microwave absorber tiles. These tiles comprise an outer metamaterial layer that approximates a lossy gradient index anti-reflection coating. They are fabricated via injection molding commercially available carbon-loaded polyurethane (25% by mass). The injection molding technology enables mass production at low cost. The design of these tiles is presented, along with thermal tests to 1 K. Room temperature optical measurements verify their control of reflectance to less than 1% up to 65$circ$ angles of incidence, and control of wide angle scattering below 0.01%. The dielectric properties of the bulk carbon-loaded material used in the tiles is also measured at different temperatures, confirming that the material maintains similar dielectric properties down to 3 K.
The Simons Observatory (SO) is an upcoming experiment that will study temperature and polarization fluctuations in the cosmic microwave background (CMB) from the Atacama Desert in Chile. SO will field both a large aperture telescope (LAT) and an array of small aperture telescopes (SATs) that will observe in six bands with center frequencies spanning from 27 to 270~GHz. Key considerations during the SO design phase are vast, including the number of cameras per telescope, focal plane magnification and pixel density, in-band optical power and camera throughput, detector parameter tolerances, and scan strategy optimization. To inform the SO design in a rapid, organized, and traceable manner, we have created a Python-based sensitivity calculator with several state-of-the-art features, including detector-to-detector optical white-noise correlations, a handling of simulated and measured bandpasses, and propagation of low-level parameter uncertainties to uncertainty in on-sky noise performance. We discuss the mathematics of the sensitivity calculation, the calculators object-oriented structure and key features, how it has informed the design of SO, and how it can enhance instrument design in the broader CMB community, particularly for CMB-S4.
Refractive optical elements are widely used in millimeter and sub-millimeter astronomical telescopes. High resistivity silicon is an excellent material for dielectric lenses given its low loss-tangent, high thermal conductivity and high index of refraction. The high index of refraction of silicon causes a large Fresnel reflectance at the vacuum-silicon interface (up to 30%), which can be reduced with an anti-reflection (AR) coating. In this work we report techniques for efficiently AR coating silicon at sub-millimeter wavelengths using Deep Reactive Ion Etching (DRIE) and bonding the coated silicon to another silicon optic. Silicon wafers of 100 mm diameter (1 mm thick) were coated and bonded using the Silicon Direct Bonding technique at high temperature (1100 C). No glue is used in this process. Optical tests using a Fourier Transform Spectrometer (FTS) show sub-percent reflections for a single-layer DRIE AR coating designed for use at 320 microns on a single wafer. Cryogenic (10 K) measurements of a bonded pair of AR-coated wafers also reached sub-percent reflections. A prototype two-layer DRIE AR coating to reduce reflections and increase bandwidth is presented and plans for extending this approach are discussed.
The Simons Observatory will consist of a single large (6 m diameter) telescope and a number of smaller (0.5 m diameter) refracting telescopes designed to measure the polarization of the Cosmic Microwave Background to unprecedented accuracy. The large aperture telescope is the same design as the CCAT-prime telescope, a modified Crossed Dragone design with a field-of-view of over 7.8 degrees diameter at 90 GHz. This paper presents an overview of the cold reimaging optics for this telescope and what drove our choice of 350-400 mm diameter silicon lenses in a 2.4 m cryostat over other possibilities. We will also consider the future expandability of this design to CMB Stage-4 and beyond.
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