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Granulation and suspension rheology: a unified treatment

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 Added by Daniel Hodgson
 Publication date 2019
  fields Physics
and research's language is English




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Mixing a small amount of liquid into a powder can give rise to dry-looking granules; increasing the amount of liquid eventually produces a flowing suspension. We perform experiments on these phenomena using Spheriglass, an industrially-realistic model powder. Drawing on recent advances in understanding friction-induced shear thickening and jamming in suspensions, we offer a unified description of granulation and suspension rheology. A liquid incorporation phase diagram explains the existence of permanent and transient granules and the increase of granule size with liquid content. Our results point to rheology-based design principles for industrial granulation.

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Dispersing small particles in a liquid can produce surprising behaviors when the solids fraction becomes large: rapid shearing drives these systems out of equilibrium and can lead to dramatic increases in viscosity (shear-thickening) or even solidification (shear jamming). These phenomena occur above a characteristic onset stress when particles are forced into frictional contact. Here we show via simulations how this can be understood within a framework that abstracts details of the forces acting at particle-particle contacts into general stress-activated constraints on relative particle movement. We find that focusing on just two constraints, affecting sliding and rolling at contact, can reproduce the experimentally observed shear thickening behavior quantitatively, despite widely different particle properties, surface chemistries, and suspending fluids. Within this framework parameters such as coefficients of sliding and rolling friction can each be viewed as a proxy for one or more forces of different physical or chemical origin, while the parameter magnitudes indicate the relative importance of the associated constraint. In this way, a new link is established that connects features observable in macroscale rheological measurements to classes of constraints arising from micro- or nano-scale properties.
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