Crack initiation emerges due to a combination of elasticity, plasticity, and disorder, and it is heavily dependent on the materials microstructural details. In this paper, we investigate brittle metals with coarse-grained, microstructural disorder that could originate in a materials manufacturing process, such as alloying. As an investigational tool, we consider crack initiation from a surface, ellipsoidal notch: As the radius of curvature at the notch increases, there is a dynamic transition from notch-induced crack initiation to bulk-disorder crack nucleation. We perform extensive and realistic simulations using a phase-field approach coupled to crystal plasticity. Furthermore, the microstructural disorder and notch width are varied in order to study the transition. We identify this transition for various disorder strengths in terms of the damage evolution. Above the transition, we identify detectable precursors to crack initiation that we quantify in terms of the expected stress drops during mode I fracture loading. We discuss ways to observe and analyze this brittle to quasi-brittle transition in experiments.
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