A security evaluation against the finite-key-size effect was performed for a commercial plug-and-play quantum key distribution (QKD) system. We demonstrate the ability of an eavesdropper to force the system to distill key from a smaller length of sifted-key. We also derive a key-rate equation that is specific for this system. This equation provides bounds above the upper bound of secure key under finite-key-size analysis. From this equation and our experimental data, we show that the keys that have been distilled from the smaller sifted-key size fall above our bound. Thus, their security is not covered by finite-key-size analysis. Experimentally, we could consistently force the system to generate the key outside of the bound. We also test manufacturers software update. Although all the keys after the patch fall under our bound, their security cannot be guaranteed under this analysis. Our methodology can be used for security certification and standardization of QKD systems.
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