A template-free process for the synthesis of nanocrystalline TiO2 hierarchical microstructures by reactive Pulsed Laser Deposition (PLD) is here presented. By a proper choice of deposition parameters a fine control over the morphology of TiO2 microstructures is demonstrated, going from classical compact/columnar films to a dense forest of distinct hierarchical assemblies of ultrafine nanoparticles (<10 nm), up to a more disordered, aerogel-type structure. Correspondingly, film density varies with respect to bulk TiO2 anatase, with a degree of porosity going from 48% to over 90%. These structures are stable with respect to heat treatment at 400 centigrade degrees, which results in crystalline ordering but not in morphological changes down to the nanoscale. Both as deposited and annealed films exhibit very promising photocatalytic properties, even superior to standard Degussa P25 powder, as demonstrated by the degradation of stearic acid as a model molecule. The observed kinetics are correlated to the peculiar morphology of the PLD grown material. We show that the 3D multi-scale hierarchical morphology enhances reaction kinetics and creates an ideal environment for mass transport and photon absorption, maximizing the surface area-to-volume ratio while at the same time providing readily accessible porosity through the large inter-tree spaces that act as distributing channels. The reported strategy provides a versatile technique to fabricate high aspect ratio 3D titania microstuctures through a hierarchical assembly of ultrafine nanoparticles. Beyond photocatalytic and catalytic applications, this kind of material could be of interest for those applications where high surface-to-volume and efficient mass transport are required at the same time.
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